Page 158 - Manual Oficina Polaris RS1 2018 e 2019
P. 158

ENGINE / COOLING SYSTEM

                CONNECTING ROD INSPECTION                            4. Measure small end I.D. in two directions as shown.
                                                                        Record     measurements    and    compare     to
                1. The 3 digit numbers stamped onto the intake side of  specifications. Replace connecting rod if worn past
                   the connecting rod are serial numbers used to match  the service limit specification.
                   the rod cap w with the rod stem e.





















                2. The number r and letter t stamped onto the                         MEASUREMENT
                   exhaust side of the connecting rod represent the bore
                   diameter and weight grading of the connecting rod.           Connecting Rod Small End I.D.:
                                                                              .7879 - .7885" (20.015 - 20.030 mm)
                                                                                        Service Limit:
                                                                                      .7897" (20.06 mm)
                                                                     5. Install matching rod cap on connecting rod (without
                                                                        bearings) and install the bolts.
                                                                     6. Tighten bolts snug, then torque to specification.

                                                                                          TORQUE
                                                                                       13 ft-lbs (18 Nm)

                                                                     7. Using a dial bore gauge, measure big end I.D. in two
                                                                        directions  shown.  Record   measurements   and
                                                                        compare to specifications.

                3. Inspect the small end and big end of connecting rod
                   (and matching rod cap) for damage, galling of surface
                   or pitting.















                                                                     8. Refer to the number stamped onto the exhaust side
                                                                        of the connecting rod. This number represents the
                                                                        bore diameter.







                3.72                                                                      9928689 - 2018 RZR RS1 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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