Page 185 - Manual Oficina Polaris RS1 2018 e 2019
P. 185
ENGINE / COOLING SYSTEM
TROUBLESHOOTING • Lack of lubrication
• Dirt entering engine through cracks in air filter or ducts
ENGINE • Engine oil dirty or contaminated
Spark Plug Fouling Excessive Smoke and Carbon Buildup
• Spark plug cap loose or faulty • Excessive piston-to-cylinder clearance
• Incorrect spark plug heat range or gap • Wet sumping
• PVTsystem calibrated incorrectly/ components worn • Worn rings, piston, or cylinder
or mis-adjusted • Worn valve guides or seals
• Fuel quality poor (old) or octane too high • Restricted breather
• Low compression • Air filter dirty or contaminated
• Restricted exhaust 3
• Weak ignition (loose coil ground, faulty coil, or stator) Piston Failure - Scoring
• Restricted air filter (main or pre-cleaner) or breather
system • Lack of lubrication
• Improperly assembled air intake system • Dirt entering engine through cracks in air filter or ducts
• Restricted engine breather system • Engine oil dirty or contaminated
• Oil contaminated with fuel
Excessive Smoke and Carbon Buildup
Engine Turns Over But Fails To Start
• Excessive piston-to-cylinder clearance
• No fuel • Wet sumping due to over-full crankcase
• Dirt in fuel line or filter • Worn rings, piston, or cylinder
• Fuel will not pass through fuel valve • Worn valve guides or seals
• Fuel pump inoperative/restricted • Restricted breather
• Tank vent plugged or pinched • Air filter dirty or contaminated
• Engine flooded
• Low compression (high cylinder leakage) Low Compression
• No spark (Spark plug fouled) ignition component • Cylinder head gasket leak
failure • No valve clearance (cam wear)
• Cylinder or piston worn
Engine Does Not Turn Over
• Piston rings worn, leaking, broken, or sticking
• Dead battery • Bent valve or stuck valve
• Starter motor does not turn • Valve spring broken or weak
• Engine seized, rusted, or mechanical failure • Valve not seating properly (bent or carbon
accumulated on sealing surface)
Engine Runs But Will Not Idle • Rocker arm sticking
• Restricted fuel supply Backfiring
• Low compression
• Crankcase breather restricted • Fouled spark plug or incorrect plug or plug gap
• Intake system air leaks
Engine Idles But Will Not Accelerate • Exhaust system air leaks
• Valve sticking
• Spark plug fouled/weak spark • Ignition system faulty:
• Broken throttle cable • Spark plug cap cracked / broken
• Obstruction in air intake • Ignition coil faulty
• Air box removed (reinstall all intake components) • Ignition or kill switch circuit faulty
• Incorrect ignition timing • Poor connections in ignition system
• Restricted exhaust system • Ignition timing incorrect
• Cam worn excessively
• Sheared flywheel key
Engine Has Low Power
• Spark plug fouled
• Cylinder, piston, ring, or valve wear or damage (check
compression)
• PVT not operating properly
• Restricted exhaust muffler
• Cam worn excessively
Piston Failure - Scoring
9928689 - 2018 RZR RS1 Service Manual 3.99
© Copyright Polaris Industries Inc.