Page 46 - Manual Oficina Polaris RS1 2018 e 2019

MAINTENANCE

500 Hour / 5000 mile (7600 km) Service

ITEM REMARKS
Battery Check terminals; clean; test
XU / D Brake Pads Inspect pad wear; replace if worn beyond service limit
D Brake Fluid Change every two years (DOT 4)
Cam Chain Tensioner Inspect/clean; replace as needed
D Clutches (Drive and Driven) Inspect; clean; replace worn parts
XU Coolant Replace coolant
XU Cooling Hoses Inspect for leaks; pressure test system
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
XU / E Engine Breather Inspect; clean
XU Engine Mounts Inspect, torque to specification
XU / E Engine Oil & Filter Change Change oil and filter, inspect used oil for contaminants
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
Exhaust Silencer / Pipe Inspect
XU Front Gearcase Lubricant Change lubricant
D Front Wheel Bearings Inspect; replace as needed
XU Front / Rear Suspension Lubricate (if applicable)
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
Fuel System
abrasion
D / E Fuel System Check for leaks at fill cap, fuel line / rail, and fuel pump.
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
XU Radiator Inspect; clean external surfaces
Shift Cable / Linkage Inspect; adjust as needed
XU / D Shocks Change shock oil and inspect seals
Clean daily if driven in mud / water; replace a damaged arrestor before
Spark Arrestor
operating
D / E Spark Plug Inspection Inspect; replace as needed; torque to specification
D / E Spark Plug Replacement Replace; torque to specification
D Steering Lubricate (if applicable)
E Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
D / E Throttle Pedal Inspect; replace if it sticks
XU Transmission Lubricant (AGL) Change lubricant
D Toe Adjustment Inspect periodically; adjust when parts are replaced
D / E Valve Clearance Inspect; adjust as needed
Inspect for wear, routing, security; inspect connectors subjected to water,
XU Wiring
mud, etc.
XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer perform these services.
E - Emission Control System Service (California)

When the vehicle goes beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval
process over.

2.24 9928689 - 2018 RZR RS1 Service Manual
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