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STEERING / SUSPENSION
CHAPTER 9
STEERING / SUSPENSION
GENERAL INFORMATION............................................................................... 9.3
SPECIAL TOOLS ...................................................................................... 9.3
STEERING SYSTEM..................................................................................... 9.4
STEERING SYSTEM ASSEMBLY VIEW ............................................................... 9.4
UPPER STEERING SHAFT REMOVAL ................................................................ 9.5
STEERING WHEEL REMOVAL ........................................................................ 9.6
POWER STEERING UNIT REMOVAL.................................................................. 9.6
LOWER STEERING SHAFT REMOVAL................................................................ 9.7
STEERING RACK REMOVAL / INSTALLATION ........................................................ 9.8
LOWER STEERING SHAFT INSTALLATION ..........................................................9.11
POWER STEERING UNIT INSTALLATION............................................................9.11
UPPER STEERING SHAFT INSTALLATION ..........................................................9.13
STEERING SHAFT BUSHING REPLACEMENT.......................................................9.14
EPS PRE-POSITIONING / STEERING ANGLE CENTERING ..........................................9.15
FRONT SUSPENSION..................................................................................9.17
FRONT SUSPENSION ASSEMBLY VIEW.............................................................9.17
FRONT A-ARM REMOVAL / INSTALLATION ..........................................................9.18
FRONT STABILIZER BAR REPLACEMENT...........................................................9.19
BALL JOINT SERVICE PREPARATION ...............................................................9.20
BALL JOINT REMOVAL ..............................................................................9.20
BALL JOINT INSTALLATION..........................................................................9.21
REAR SUSPENSION ...................................................................................9.22
REAR SUSPENSION ASSEMBLY VIEW ..............................................................9.22
TRAILING ARM REMOVAL / INSTALLATION..........................................................9.23
TRAILING ARM SPHERICAL BEARING REPLACEMENT .............................................9.25 9
RADIUS ROD REMOVAL / INSTALLATION............................................................9.26
STABILIZER BAR REMOVAL / INSTALLATION........................................................9.27
SHOCKS / SPRINGS....................................................................................9.28
SHOCK ASSEMBLY VIEW............................................................................9.28
SHOCK REMOVAL / INSTALLATION..................................................................9.28
SHOCK / SPRING REPLACEMENT...................................................................9.28
FOX 2.5" SHOCK INFORMATION.....................................................................9.30
FOX 2.5" SHOCK INFORMATION (4-SEAT)...........................................................9.32
FOX 3.0” SHOCK INFORMATION.....................................................................9.34
FOX 3.0” SHOCK INFORMATION (4-SEAT) ...........................................................9.36
SHOCK SERVICE ......................................................................................9.38
FOX SHOCK SERVICE...............................................................................9.38
FOX 2.5” / 3.0” O.E. PODIUM BYPASS...........................................................9.38
OFFSET TORQUE FORMULA...................................................................9.39
FOX SHOCK DISASSEMBLY ....................................................................9.40
FOX SHOCK ASSEMBLY........................................................................9.47
9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 9.1
© Copyright Polaris Industries Inc.
