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BRAKE SYSTEM
CHAPTER 10
BRAKE SYSTEM
GENERAL INFORMATION..............................................................................10.2
SPECIAL TOOLS .....................................................................................10.2
BRAKE SYSTEM SPECIFICATIONS..................................................................10.2
BRAKE SYSTEM OVERVIEW ..........................................................................10.3
BRAKE SYSTEM VIEW...............................................................................10.3
BRAKE SYSTEM VIEW (4-SEAT) .....................................................................10.4
BRAKE LINE ROUTING / RETENTION................................................................10.5
BRAKE LINE ROUTING / RETENTION (4-SEAT)......................................................10.8
BRAKE SYSTEM SERVICE NOTES ................................................................ 10.11
HYDRAULIC BRAKE SYSTEM OPERATION........................................................ 10.11
MASTER CYLINDER.................................................................................. 10.12
MASTER CYLINDER REMOVAL.................................................................... 10.12
MASTER CYLINDER INSTALLATION ............................................................... 10.12
BRAKE BLEEDING / FLUID CHANGE .............................................................. 10.14
BRAKE PEDAL ........................................................................................ 10.16
BRAKE PEDAL REMOVAL ......................................................................... 10.16
BRAKE PEDAL INSTALLATION..................................................................... 10.16
FRONT BRAKE SERVICE ............................................................................ 10.17
BRAKE CALIPER / PAD REMOVAL ................................................................. 10.17
FRONT CALIPER ASSEMBLY VIEW................................................................ 10.19
FRONT CALIPER ASSEMBLY VIEW (4-SEAT) ...................................................... 10.20
FRONT CALIPER DISASSEMBLY / INSPECTION................................................... 10.21
FRONT CALIPER DISASSEMBLY / INSPECTION (4-SEAT) ......................................... 10.22
BRAKE PAD INSPECTION ......................................................................... 10.23
FRONT CALIPER ASSEMBLY ...................................................................... 10.24
BRAKE DISC INSPECTION......................................................................... 10.24
FRONT BRAKE DISC REPLACEMENT ............................................................. 10.25
BRAKE CALIPER / PAD INSTALLATION ............................................................ 10.25
BRAKE BURNISHING PROCEDURE ............................................................... 10.26 10
TROUBLESHOOTING ................................................................................ 10.27
BRAKE PEDAL SWITCH INSPECTION ............................................................. 10.27
REAR BRAKE SERVICE.............................................................................. 10.28
BRAKE CALIPER / PAD REMOVAL ................................................................. 10.28
REAR CALIPER DISASSEMBLY / INSPECTION .................................................... 10.29
BRAKE PAD INSPECTION ......................................................................... 10.30
REAR CALIPER ASSEMBLY ....................................................................... 10.31
REAR BRAKE DISC INSPECTION.................................................................. 10.31
REAR BRAKE DISC REPLACEMENT............................................................... 10.32
REAR BRAKE CALIPER / PAD INSTALLATION ..................................................... 10.33
BRAKE BURNISHING PROCEDURE ............................................................... 10.34
9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 10.1
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