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GENERAL INFORMATION
CHAPTER 1 1
GENERAL INFORMATION
VEHICLE IDENTIFICATION ............................................................................. 1.3
MODEL NUMBER DESIGNATION (2015 +) ............................................................ 1.3
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+) ................................... 1.3
VIN AND ENGINE SERIAL NUMBER LOCATIONS ..................................................... 1.3
REFERENCE INFORMATION ........................................................................... 1.5
REPLACEMENT KEYS ................................................................................ 1.5
PUBLICATION NUMBERS............................................................................. 1.5
SPECIAL TOOLS ...................................................................................... 1.6
MASTER TORQUE TABLE ...........................................................................1.10
VEHICLE SPECIFICATIONS ...........................................................................1.14
2020 RZR PRO XP ...................................................................................1.14
2020-21 RZR PRO XP CLUTCH CHART .........................................................1.15
2020 RZR PRO XP 4 .................................................................................1.16
2020-21 RZR PRO XP 4 CLUTCH CHART .......................................................1.17
2021 RZR PRO XP ...................................................................................1.18
2020-21 RZR PRO XP CLUTCH CHART .........................................................1.19
2021 RZR PRO XP 4 .................................................................................1.20
2020-21 RZR PRO XP 4 CLUTCH CHART .......................................................1.21
MISC. SPECIFICATIONS AND CHARTS ..............................................................1.22
CONVERSION TABLE................................................................................1.22
SAE TAP / DRILL SIZES ..............................................................................1.23
METRIC TAP / DRILL SIZES..........................................................................1.23
DECIMAL EQUIVALENTS ............................................................................1.24
GENERAL DIAGNOSTICS..............................................................................1.25
GENERAL DIAGNOSTICS INFORMATION OVERVIEW...............................................1.25
GUIDED SYMPTOM DIAGNOSTIC ...................................................................1.25
GUIDED SYMPTOM REFERENCES..................................................................1.26
ENGINE AND DRIVABILITY DIAGNOSTIC PROCEDURES ...........................................1.27
ENGINE CRANKS BUT DOES NOT START......................................................1.30
NO CRANK NO START OR SLOW CRANK ......................................................1.32
OVER HEATING.................................................................................1.33
WARNING LIGHTS ..............................................................................1.34
ENGINE TROUBLESHOOTING..................................................................1.35
COOLING TROUBLESHOOTING ................................................................1.37
DIGITAL WRENCH ...................................................................................1.38
DIGITAL WRENCH® SOFTWARE OVERVIEW...................................................1.38
SPECIAL TOOLS ................................................................................1.38
GUIDED DIAGNOSTICS.........................................................................1.38
DIGITAL WRENCH® SOFTWARE INSTALLATION AND UPDATES...............................1.39
DIGITAL WRENCH® COMMUNICATION ERRORS...............................................1.40
DIGITAL WRENCH® - DIAGNOSTIC CONNECTOR..............................................1.40
9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 1.1
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