Page 77 - Manual_Polaris_RZR_ProXP-20-21
P. 77

GENERAL INFORMATION

                   EPS TROUBLESHOOTING (USING DIGITAL WRENCH®)

                        Troubleshooting                                                                                       1
                       Procedure Advises
                        Digital Wrench
                             ↓
                     Connect Digital Wrench
                     to Diagnostic Connector
                             ↓
                                                                                                       Check wire harness for
                                                Is Digital Wrench able to          →                   damaged/shorted CAN
                     Turn key to “On”Position →  establish a connection to →                     →      bus wires. Repair or
                                                       EPS?                         No                   replace harness if
                                                                                                            necessary
                                                       Yes↓                                                    ↓

                                                                            Trace/Repair CAN bus  ←
                                                 Follow Digital Wrench     wiring and ignition power  Is DW able to establish a
                                                     instructions                                No    connection to the ECM?
                                                                                   wires
                                                         ↓                                                    Yes↓
                                                Replace Power Steering
                                                Module if any of the Error
                                                codes are present from
                                                      Table 1.
                                                                                                           Replace EPS
                                                Perform further testing if
                                                Error Codes are present
                                                    from Table 2.

                                                                   TABLE 1

                    • Position Encoder Error                            • Phase Sensing Excessive Current
                    • EPS Software Error                                • Torque Sensor Range
                    • Steering Torque Sensor Full Failure               • Rotor Encoder Communication
                    • Steering Excessive Current Error*                 • Rotor Encoder Variance
                    • Steering Over Current Shutdown*                   • SEPIC Voltage Low/High
                    • Phase Sensing Over Current                        • EEPROM Failure


                   *These Error Codes must have multiple occurrences or you must be able to duplicate the condition before replacing
                   the EPS unit.

                                                                   TABLE 2


                    • EPS Inverter Temperature Test                     • Battery Voltage Over / Under Test
                      1. Verify that the Power Steering module heat sink surface (top  1. Disconnect 2 pin power connector to EPS and verify battery
                         surface) is clean and free of mud and dirt. Make a note of how  voltage (12-14 VDC) is present on pins with key on. If voltage is
                         much debris was on heat sink before cleaning. Record all power  low, investigate and correct cause. If voltage at pins is correct,
                         steering error codes. EPS inverter temperature can be monitored  cheak all connections for corrosion, damage, and tightness.
                         through Digital Wrench.                             Check pin 3 on 8 pin connector for 12V signal with key on.
                      2. Allow vehicle to set and cool for at least 2 hours.
                      3. Drive vehicle for 30 minutes of left and right turning and then
                         connect to Digital Wrench and read Power Steering Error Codes.  • Calibration Error - Reflash EPS Unit
                         If inverter temperature error code is present, replace Power
                         Steering Module. If error is not present, Module is OK. EPS
                         inverter temperature can be checked using Digital Wrench.





                   9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual                                           1.71
                   © Copyright Polaris Industries Inc.
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