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MAINTENANCE
CHAPTER 2
MAINTENANCE
2
PERIODIC MAINTENANCE - GENERAL................................................................ 2.3
LUBRICANTS / SERVICE PRODUCTS ................................................................ 2.3
PRE-RIDE INSPECTION .............................................................................. 2.4
MAINTENANCE INTERVALS .......................................................................... 2.5
MAINTENANCE QUICK REFERENCE ................................................................2.25
GREASE LUBRICATION POINTS.....................................................................2.27
ENGINE / EXHAUST ....................................................................................2.28
ENGINE OIL LEVEL ..................................................................................2.28
ENGINE OIL AND FILTER CHANGE ..................................................................2.29
ENGINE CRANKCASE BREATHER HOSE............................................................2.30
ENGINE CYLINDER LEAKDOWN TEST ..............................................................2.30
VALVE CLEARANCE ADJUSTMENT..................................................................2.31
CAM CHAIN TENSIONER INSPECTION ..............................................................2.32
SPARK ARRESTOR ..................................................................................2.33
HEAT SHIELD INSPECTION..........................................................................2.34
COOLING SYSTEM .....................................................................................2.35
COOLANT STRENGTH...............................................................................2.35
COOLANT LEVEL INSPECTION......................................................................2.35
COOLING SYSTEM PRESSURE TEST ...............................................................2.36
COOLANT HOSE INSPECTION ......................................................................2.36
RADIATOR INSPECTION / CLEANING ...............................................................2.37
COOLANT FLUSH....................................................................................2.37
COOLING SYSTEM BLEEDING ......................................................................2.38
FUEL SYSTEM AND AIR INTAKE ......................................................................2.40
FUEL TANK VENT INSPECTION......................................................................2.40
THROTTLE PEDAL INSPECTION ....................................................................2.40
ENGINE INTAKE PRE-FILTER SERVICE .............................................................2.41
AIR FILTER SERVICE ................................................................................2.41
PVT / FINAL DRIVE / WHEEL AND TIRE ..............................................................2.43
PVT DRAIN...........................................................................................2.43
PVT INTAKE PRE-FILTER SERVICE..................................................................2.43
FRONT GEARCASE LUBRICATION ..................................................................2.44
DRIVE SHAFT BOOT INSPECTION ..................................................................2.45
WHEEL REMOVAL ...................................................................................2.45
WHEEL INSTALLATION ..............................................................................2.45
TIRE INSPECTION ...................................................................................2.46
TIRE PRESSURE ....................................................................................2.46
TRANSMISSION ........................................................................................2.47
TRANSMISSION LUBRICATION......................................................................2.47
TRANSMISSION OIL LEVEL CHECK .................................................................2.47
TRANSMISSION OIL CHANGE .......................................................................2.47
9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 2.1
© Copyright Polaris Industries Inc.
