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Headlight ne
Adjustment ......................................................... 11.26 Valve Clearance Adjustment .....................................3.84
Replacement....................................................... 11.26
Headlight Switch ..................................................... 11.12
High Altitude Clutch Chart ..................................... 1.11, 5.4 O
Hood
Removal............................................................. 10.20 Oil Pressure Test........................................................ 3.4
Hood / Front Body ................................................... 10.10 Open Circuit Voltage Test.......................................... 11.24
Hydraulic Brake System Operation................................. 9.5 Oxygen Sensor.........................................................4.38
Replacement.........................................................4.38
I
P
Ignition Coil............................................................ 11.18
Replacement....................................................... 11.18 Parking Brake
Test................................................................... 11.18 Adjustment (INT’L)..................................................9.12
Ignition Switch ........................................................ 11.13 Assembly View (INT’L) ............................................9.11
Instrument Cluster .....................................................11.5 Caliper (INT’L) .......................................................9.13
Diagnostic Mode .................................................. 11.10 Disc (INT’L)...........................................................9.16
Information Display Area..........................................11.7 Inspection (INT’L)...................................................9.12
Installation .......................................................... 11.11 Pedal Position Sensor ................................................4.36
Pinouts .............................................................. 11.11 Replacement.........................................................4.36
Removal............................................................. 11.11 Testing.................................................................4.36
Intake Duct Periodic Maintenance
Draining ...............................................................2.22 Overview............................................................... 2.3
Intake Valve Clearance - Tappet Selection Matrix .............3.86 Piston
Disassembly / Inspection (1000) ................................3.58
Installation ............................................................3.67
K Removal...............................................................3.57
Ring Groove Clearance ...........................................3.59
Key-off Current Draw Test ......................................... 11.19 Ring Installation .....................................................3.64
Keys Ring Installed Gap (1000) ........................................3.60
Replacement.......................................................... 1.5 Ring Removal / Inspection........................................3.59
Piston to Cylinder Clearance........................................3.60
Plunging Joint / Boot
L Replacement (Inner) ....................................... 7.20, 7.24
Polaris Mobile Digital Wrench (PMDW) ..........................4.55
Leakdown Test .........................................................2.13 Power Steering Unit
Lower Steering Shaft Installation ............................................................. 8.9
Installation ............................................................. 8.8 Removal................................................................ 8.6
Removal................................................................ 8.8 PPS .......................................................................4.36
Lubrication Replacement.........................................................4.36
Specifications......................................................... 2.9 Testing.................................................................4.36
Lubrication Grease Points ............................................ 2.8 Pre-Ride / Daily Inspection ........................................... 2.3
Lubrication Specifications .....................................3.3, 3.34 Propshaft
Support Bearing Replacement ..................................7.32
Publication Numbers................................................... 1.5
M PVT
Assembly (2016) ....................................................5.15
Main Frame................................................... 10.11–10.12 Disassembly (2016) ................................................5.14
Maintenance Drying..................................................................2.23
Battery.................................................................2.40 Filter Service .........................................................2.23
Quick Reference Chart ............................................. 2.6 Troubleshooting .....................................................5.43
Schedule/Chart....................................................... 2.4 PVT Covers and Ducting Components
Steering System.....................................................2.30 High Lifter.............................................................5.10
Master Cylinder PVT System
Installation ............................................................. 9.8 Assembly .............................................................5.12
Removal................................................................ 9.7 Belt Break-In .......................................................... 5.6
Master Torque Table ..................................................1.22 Disassembly .........................................................5.11
Metric Bolt Torque Specification....................................1.25 Drive Clutch Operation ............................................. 5.5
Model Number Designation .......................................... 1.2 Driven Clutch Operation............................................ 5.6
Maintenance .......................................................... 5.6
Overheating Diagnostics........................................... 5.7
IX.4 9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.

