Page 146 - Manual Oficina Polaris RZR XP 1000 17-18
P. 146

ENGINE / COOLING SYSTEM


                2. Compress the valve spring by hand using valve     VALVE INSPECTION
                   spring compressor adapter (PV-43513-A). Valve     1. Remove all carbon from valves with a soft wire wheel
                   spring compressor (PV-1253 or PV-4019 (Quick          or brush.
                   Release)) can be used if desired to aid in removal.
                                                                     2. Check valve face for runout, pitting, and burnt spots.
                                                                         To check for bent valve stems, mount valve in a drill
                                                                         or use “V” blocks and a dial indicator.

















                3. Push down on spring and remove split keepers e.


                                                                     3. Check the end of the valve stem for flaring, pitting,
                                                                         wear or damage.















                4. Slowly release valve spring pressure and remove the
                   compressor adapter.
                5. Remove the valve retainer r, valve spring t, valve
                   stem seal y and valve spring seat u. Discard the
                   valve seal.                                       4. Inspect split keeper groove for wear or flaring in the
                                     NOTICE                              keeper seat area.
                    Replace valve seals whenever cylinder head is                         NOTICE
                  disassembled. Hardened, cracked or worn seals will  The valves can be re-faced or end ground, if necessary.
                          cause excessive oil consumption.
                                                                       They must be replaced if extensively worn, burnt, bent
                                                                                         or damaged.
                6. Lift up the cylinder head and push the valve i out,
                   keeping it in order for reassembly in the same valve
                   guide.

                7. Repeat the previous steps to remove the remaining
                   valves.
                8. Clean the combustion chamber and head gasket
                   surface.
                9. Check the condition of each valve spring. Replace if
                   wear or cracking is present on the spring.





                3.38                                                   9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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