Page 407 - Manual Oficina Polaris RZR XP 1000 17-18

BRAKE SYSTEM

GENERAL INFORMATION

SPECIAL TOOLS

PART NUMBER TOOL DESCRIPTION
2870975 Mity Vac™ Pressure Test Tool

Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com/

GENERAL SPECIFICATIONS

FRONT BRAKE SYSTEM
Item Standard Service Limit
Front Brake Pad Thickness .297 ± .007" (7.54 ± .178 mm) .180" (4.6 mm)
Front Brake Disc Thickness .188" (4.78 mm) .170" (4.32 mm)
Front Brake Disc Runout - .010" (.254 mm)

REAR BRAKE SYSTEM
Item Standard Service Limit
Rear Brake Pad Thickness .298 ± .007" (7.57 ± .178 mm) .180" (4.6 mm)
Rear Brake Disc Thickness .188" (4.78 mm) .170" (4.32 mm)
Rear Brake Disc Runout - .010" (.254 mm)

BRAKE SYSTEM SERVICE NOTES
Disc brake systems are light weight, low maintenance, and perform well in the conditions this vehicle will routinely
encounter. There are a few things to remember when replacing disc brake pads or performing brake system service to
ensure proper system function and maximum pad service life.
• DO NOTover-fill the master cylinder fluid reservoir.

• Make sure the brake pedal returns freely and completely.
• Adjust stop pin on brake caliper(s) after pad service.
• Check and adjust master cylinder reservoir fluid level after pad service.
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• Make sure atmospheric vent on reservoir is unobstructed.
• Test for brake drag after any brake system service and investigate cause if brake drag is evident.
• Make sure caliper moves freely on guide pins (where applicable).
• Inspect caliper piston seals for foreign material that could prevent caliper pistons from returning freely.

• Perform a brake burnishing procedure after installing new pads to maximize service life.
• DO NOT lubricate or clean the brake components with aerosol or petroleum products. Use only approved brake
cleaning products.

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 9.3
© Copyright Polaris Industries Inc.