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MAINTENANCE
CHAPTER 2
MAINTENANCE
2
PERIODIC MAINTENANCE CHART .................................................................... 2.3
PRE-RIDE INSPECTION .............................................................................. 2.3
PERIODIC MAINTENANCE OVERVIEW ............................................................... 2.5
BREAK-IN PERIOD.................................................................................... 2.5
MAINTENANCE INTERVALS .......................................................................... 2.6
MAINTENANCE QUICK REFERENCE ................................................................2.26
GREASE LUBRICATION POINTS.....................................................................2.28
LUBRICANTS / SERVICE PRODUCTS ................................................................2.29
LUBRICATION SPECIFICATIONS ....................................................................2.29
ENGINE..................................................................................................2.30
ENGINE OIL LEVEL ..................................................................................2.30
ENGINE OIL AND FILTER CHANGE ..................................................................2.31
ENGINE CRANKCASE BREATHER HOSE INSPECTION .............................................2.32
ENGINE CYLINDER LEAKDOWN TEST ..............................................................2.33
VALVE CLEARANCE INSPECTION ...................................................................2.33
CAM CHAIN TENSIONER INSPECTION ..............................................................2.35
HEAT SHIELD INSPECTION..........................................................................2.36
COOLING SYSTEM .....................................................................................2.37
COOLING SYSTEM OVERVIEW......................................................................2.37
COOLANT STRENGTH...............................................................................2.37
COOLANT LEVEL INSPECTION......................................................................2.37
COOLING SYSTEM PRESSURE TEST ...............................................................2.38
COOLING SYSTEM HOSES..........................................................................2.38
RADIATOR INSPECTION / CLEANING ...............................................................2.39
COOLANT DRAIN / FILL..............................................................................2.40
FUEL SYSTEM AND AIR INTAKE ......................................................................2.41
FUEL SYSTEM WARNING............................................................................2.41
FUEL TANK VENT LINE ..............................................................................2.41
VENT LINE TERMINATION FITTING..................................................................2.41
FUEL PUMP / FUEL FILTERS ........................................................................2.42
FUEL LINES..........................................................................................2.42
THROTTLE PEDAL INSPECTION ....................................................................2.43
ENGINE INTAKE PRE-FILTER SERVICE .............................................................2.43
AIR FILTER SERVICE ................................................................................2.43
INTAKE DUCT DRAIN INSPECTION..................................................................2.44
PVT / FINAL DRIVE / WHEEL AND TIRE ..............................................................2.45
BELT INSPECTION...................................................................................2.45
PVT INTAKE PRE-FILTER SERVICE..................................................................2.45
PVT DRYING.........................................................................................2.45
DRIVE SHAFT BOOT INSPECTION ..................................................................2.46
WHEEL AND HUB TORQUE TABLE ..................................................................2.46
9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 2.1
© Copyright Polaris Industries Inc.
