Page 286 - Manual Oficina Polaris Sportsman 570 2014 a 2016
P. 286

ENGINE / COOLING SYSTEM


                7. Torque the camshaft carrier bolts in sequence to  10. If any of the valve clearance measurements are out
                   specification.                                        of specification, remove the camshaft carrier and
                                                                         camshafts and proceed with this procedure.

                                                                                           NOTE
                                                                          If all valve clearance measurements are within
                                                                          specification, remove the camshaft carriers and
                                                                            proceed to “Camshaft Installation / Timing”.

                                                                     11. Remove the valve tappet q from a valve that was
                                                                         out of specification.









                                    TORQUE
                              Camshaft Carrier Bolts:
                                  7 ft-lbs (10 Nm)

                8. Install the Cylinder Holding and Camshaft Timing
                   Plate into the end of camshafts as shown below. The
                   thermostat housing must be removed to install the
                   timing plate PU-50563.
                                                                                           NOTE
                                                                       Keep mated parts together and in order with respect to
                                                                          their location in the cylinder head for assembly
                                                                       purposes. Mark each component or place them in an
                                                                              organized rack as you remove them.

                                                                     12. Record the 3-digit number engraved on top of the
                                                                         tappet.
                                                                     13. Reference  the  valve  clearance  measurement
                                                                         recorded for that valve, along with the 3-digit tappet
                                                                         number.
                                                                     14. Refer to the appropriate tappet selection matrix
                                                                         (Intake or Exhaust) on the following pages and select
                                                                         the proper tappet.
                      Cylinder Holding / Camshaft Timing Plate:      15. Install the new tappet.
                                    PU-50563
                                                                                           NOTE
                9. Measure the valve clearance of each valve using a    Lubricate the outer portion of the valve bucket upon
                   thickness (feeler) gauge. Record the measurement if                   installation.
                   clearance is out of specification.
                                                                     16. Repeat steps until all necessary valves have been
                                MEASUREMENT
                                                                         adjusted.
                            Intake Valve Clearance (cold):
                           .006 ± .002″ (0.150 ± .050 mm)            17. Reinstall the camshafts and camshaft carriers and
                                                                         tighten the bolts evenly to specification.
                                                                                          TORQUE
                                MEASUREMENT
                                                                                    Camshaft Carrier Bolts:
                           Exhaust Valve Clearance (cold):
                                                                                       7 ft-lbs (10 Nm)
                           .008 ± .002″ (0.200 ± .050 mm)



                3.164                                           9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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