Page 785 - Manual Oficina Polaris Sportsman 570 2014 a 2016

INDEX

S Removal............................................................. 11.33
Starter Solenoid
Seat, Operator Backrest Removal/Installation (X2 Operation ........................................................... 11.34
Models) ............................................................... 10.52 Test................................................................... 11.34
Seat, Passenger (X2 Models) .................................... 10.51 Starter System Flow Chart......................................... 11.35
Sequence Stator
Torque .................................................................3.98 Housing Removal................................................. 3.173
Service Notes Installation .......................................................... 3.177
Fuel System..........................................................4.48 Output Test ......................................................... 11.38
Setting TDC Removal............................................................. 3.176
TDC ....................................................................3.40 Stator Cover / Flywheel Removal..................................3.72
SETTING TDC (TOP-DEAD-CENTER) ........................ 3.141 Stator Cover Oil Seal Inspection ...................................3.77
Shift Linkage Stator Installation ......................................................3.87
Inspection.............................................................. 6.9 Stator Removal.........................................................3.73
Maintenance .........................................................2.37 Steering
Shock A-Arm Exploded View .............................................8.11
Removal / Installation..............................................8.31 Exploded View (EPS Models)..................................... 8.4
Spark Arrestor Handlebar Block Installation Procedure........................ 8.6
Maintenance Lock Exploded View................................................8.10
Spark Arrestor ....................................................2.13 Post Assembly........................................................ 8.6
Service ................................................................2.13 Post Removal......................................................... 8.6
Spark Plug Toe Alignment .......................................................2.46
Service - 325.........................................................2.54 Suspension
Service - 570.........................................................2.55 A-Arm Exploded View .............................................8.11
Special Tools................................... 1.53, 3.90, 4.5, 5.5, 6.3 A-Arm Replacement - Front ......................................8.23
Body / Steering ....................................................... 8.3 A-Arm Replacement - Rear.......................................8.30
Brakes .................................................................. 9.3 Front Ball Joint Replacement ....................................8.25
Clutching......................................................... 5.3–5.4 Front Shock Assembly(SP).......................................8.18
Electrical ..............................................................11.4 Front Suspension (SP) ............................................8.15
Engine .................................................................. 3.6 Inspection.............................................................2.45
Final Drive ............................................................. 7.4 Rear....................................................................8.20
Master Special Tools Table .......................................1.45 Strut Assembly ......................................................8.13
Speed Sensor ..................................................... 11.28 Strut Cartridge Replacement.....................................8.26
Transmission.......................................................... 6.2 Torsion Bar ...........................................................8.22
Specifications
Brake Component Service Limits ................................ 9.3
Brake Disc Service Limit ..........................................9.31 T
Brake Disc Thickness..............................................9.31
Brake Pad Thickness ..............................................9.24 T-MAP
Camshaft..............................................................3.45 325 .....................................................................4.30
Cooling System.............................................3.25, 3.115 570 .....................................................................4.30
Cylinder Head Warp.......................................3.49, 3.147 Overview..............................................................4.30
Differential Solenoid Resistance .............................. 11.28 Sensor Replacement ..............................................4.30
Differential Solenoid Torque.................................... 11.28 Sensor Test...........................................................4.30
Engine .................................................................3.94 Tap / Drill Sizes {SAE} ................................................1.59
Engine Lubrication........................... 3.7, 3.39, 3.91, 3.138 Tappet Selection Matrix
Engine Oil and Filter - 570 ........................................2.20 Exhaust................................................................3.71
Engine Oil Pressure..........................................3.7, 3.91 Intake ..................................................................3.70
Front Gearcase Lubrication Type/Capacity ................... 7.4 TDC ..................................................................... 3.141
Speed Sensor Bolt Torque...................................... 11.28 Test
Transmission Silent Chain Length..............................6.24 ETC ....................................................................4.17
Valve Seat Contact Width................................3.52, 3.149 Throttle Control Sensor............................................4.19
Valve Spring.................................................3.48, 3.146 Thermostat
Valve Stem Diameter .....................................3.50, 3.147 Replacement....................................................... 3.119
Valve Stem Guide I.D. ....................................3.50, 3.147 Thermostat Inspection / Replacement............................3.27
Speed Sensor ........................................................ 11.28 Throttle
Spring Inspection.............................................................2.31
Replacement.........................................................8.32 Lever Position Sensor .............................................2.33
Standard Bolt Torque Specification................................1.58 Throttle body
Starter Replacement.........................................................4.16
Clutch One Way................................................... 3.175 Throttle Body
One-Way Clutch Inspection .................................... 3.174 Overview..............................................................4.16
Starter Assembly Throttle Cable Adjustment...........................................2.32
Exploded View..................................................... 11.34 Throttle Control Sensor
Starter Drive, Removal ...............................................3.74 Replacement.........................................................4.20
Starter Motor Test.....................................................................4.19
Installation .......................................................... 11.34 Throttle Lever Position Sensor .....................................2.33

IX.6 9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual
© Copyright Polaris Industries Inc.