Page 228 - Manual Oficina Polaris RZR 570 13-18
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FUEL SYSTEM

                ECU REPLACEMENT                                      • CLOSE NON-ESSENTIAL PROGRAMS: Polaris
                Although the need for ECU replacement is unlikely, a   recommends that you DO NOT install non-essential
                specific replacement procedure is required to ensure that  programs on a Service Department laptop. Camera
                all essential data contained within the original ECU is  detection software, Virus Scanners, Tool Bars, etc.
                transferred to the replacement ECU.                    may clog up memory if running in the background and
                                                                       make it harder for the diagnostic software to operate.
                Refer to procedure and carefully follow all instructions  • KNOW THE PROCESS: If you are not familiar with the
                provided in Digital Wrench®.                           entire reprogramming process, review the HELP
                                                                       section of the diagnostic software before you attempt
                ECU REPROGRAMMING (REFLASH)                            reprogramming. Click on the ? on the tool bar or press
                                                                       F11. The information in the on-line help is the most
                Process Overview
                                                                       current and complete information available. This
                The reprogramming feature is in the Special Tests menu  should be your first step until you are familiar with the
                on the Digital Wrench® screen. Start Digital Wrench®   process.
                and click on the Special Tests menu icon (red tool box). A  • COMMUNICATION PROBLEMS: If you have had
                technician should be familiar with the process and with  problems communicating with a vehicle while
                computer operation in general before attempting to     performing diagnostic functions, do not attempt
                reprogram an ECU.                                      reprogramming until the cause has been identified and
                The Digital Wrench® Engine Controller Reprogramming    fixed. Check all connections, and be sure battery
                (or “Reflash”) feature allows reprogramming of the ECU  voltage is as specified.
                fuel and ignition map. To successfully reprogram the
                ECU, an Authorization Key must be obtained by entering  • Proceed to http://polaris.diagsys.com for specific
                a Request Code in the box provided on the Reflash      information and FAQs on how to troubleshoot
                Authorization site. The Request Code is automatically  communication problems.
                generated by Digital Wrench® during the reprogramming
                process. The Reflash Authorization site is located under
                the “Service and Warranty” drop down menu on the
                dealer website at: www.polarisdealers.com.
                                     NOTE
                    Failure to follow the reprogramming instructions
                  completely and correctly can result in an engine that
                 does not run! Replacement ECUs are programmed as
                    “no-start” and require a reflash for them to work.


                Reprogramming (Reflash) Tips:
                • BATTERY VOLTAGE: The majority of problems with     • DON’T DISTURB THE PC: While reprogramming is in
                  reprogramming can be attributed to a low battery. Be  progress, don’t move the mouse and don’t touch the
                  sure the battery voltage (no load) is at least 13 volts  keyboard. The process only takes a few minutes, and
                  and at least 12.5 volts with the key ‘ON’. Connect a  is best left alone until complete.
                  battery charger if necessary to bring voltage level
                  above minimum. Fully charge the battery before you  Reprogramming (Reflash) Procedure:
                  attempt to reprogram.                              If you are not familiar with the reprogramming process,
                • DEDICATED LAPTOP: Best results are obtained using  review the “Reprogramming (Reflash) Tips” before you
                  a laptop computer that is “dedicated to Digital    begin. Follow the on-screen instructions as you progress
                  Wrench®”. A laptop that is used by a variety of people  through the steps. If you encounter a problem, always
                  and in several applications around the dealership is  check the On-Line help for current tips and information.
                  more likely to cause a reprogramming problem than
                  one dedicated to Digital Wrench® diagnostics only.  1. Verify the most current update has been downloaded
                • OBTAINING THE LATEST UPDATE: Reprogramming             and loaded into Digital Wrench®. Digital Wrench
                  updates are provided periodically and contain the most  Software Version and Update ID, page 4.36
                  recent calibrations (see Chapter 4 – Digital Wrench®  2. Connect SmartLink Module cables to PC and
                  Updates, page 4.37.                                    vehicle.
                                                                     3. Open the Digital Wrench® program.









                4.42                                                               9926813 R06 - 2013-2016 RZR 570 Service Manual
                                                                                               © Copyright Polaris Industries Inc.
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