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PVT SYSTEM
CHAPTER 5
PVT SYSTEM
GENERAL INFORMATION............................................................................... 5.3
SPECIAL TOOLS ...................................................................................... 5.3
PVT SYSTEM FASTENER TORQUES ................................................................. 5.3
HIGH ALTITUDE CLUTCH SETUP..................................................................... 5.3
BASE / INTL MODELS (NON-EBS) ............................................................... 5.3
LE MODEL (EBS)................................................................................. 5.3
PVT SYSTEM OVERVIEW............................................................................... 5.4
GENERAL OPERATION ............................................................................... 5.4
DRIVE CLUTCH OPERATION ......................................................................... 5.4
DRIVEN CLUTCH OPERATION........................................................................ 5.4
PVT BREAK-IN (DRIVE BELT / CLUTCHES) ........................................................... 5.5
MAINTENANCE / INSPECTION........................................................................ 5.5 5
OVERHEATING / DIAGNOSIS ......................................................................... 5.6
PVT SYSTEM SERVICE ................................................................................. 5.7
PVT COVERS AND DUCTING COMPONENTS ........................................................ 5.7
PVT DISASSEMBLY................................................................................... 5.8
PVT ASSEMBLY....................................................................................... 5.9
DRIVE BELT .............................................................................................5.11
BELT REMOVAL......................................................................................5.11
BELT INSPECTION...................................................................................5.12
BELT INSTALLATION.................................................................................5.12
PVT BREAK-IN (DRIVE BELT / CLUTCHES) ..........................................................5.12
CLUTCH CENTER DISTANCE........................................................................5.12
INSPECTION....................................................................................5.12
ADJUSTMENT ..................................................................................5.13
DRIVE CLUTCH SERVICE .............................................................................5.15
DRIVE CLUTCH EXPLODED VIEW (ALL MODELS)...................................................5.15
DRIVE CLUTCH DISASSEMBLY......................................................................5.16
SHIFT WEIGHT INSPECTION ........................................................................5.17
SPIDER REMOVAL...................................................................................5.18
ROLLER, PIN, AND THRUST WASHER INSPECTION ................................................5.19
BUTTON TO TOWER CLEARANCE INSPECTION ....................................................5.19
BEARING INSPECTION ..............................................................................5.20
DRIVE CLUTCH INSPECTION........................................................................5.20
BUSHING SERVICE..................................................................................5.21
DRIVE CLUTCH ASSEMBLY .........................................................................5.23
DRIVEN CLUTCH SERVICE............................................................................5.25
DRIVEN CLUTCH SERVICE (NON-EBS)..............................................................5.25
EXPLODED VIEW ...............................................................................5.25
CLUTCH DISASSEMBLY / INSPECTION.........................................................5.26
CLUTCH ASSEMBLY............................................................................5.27
DRIVEN CLUTCH SERVICE (EBS) ...................................................................5.29
9926813 R06 - 2013-2016 RZR 570 Service Manual 5.1
© Copyright Polaris Industries Inc.
