Page 422 - Manual Oficina Polaris RZR 570 13-18
P. 422

BRAKE SYSTEM

                CALIPER ASSEMBLY                                     CALIPER INSTALLATION
                1. Install new caliper seals (A) in the caliper body (B).  1. Install the new rear caliper with the mounting bolts.
                   Be sure groove is clean and free of residue or brakes  Torque mounting bolts to specification.
                   may drag upon assembly.






















                2. Coat piston with clean Polaris DOT 4 Brake Fluid
                   (PN 2872189). Install piston (D) with a twisting                      TORQUE
                   motion while pushing inward. Piston should slide in          Rear Caliper Mount Bolt Torque:
                   and out of bore smoothly with light resistance.
                                                                                       44 ft-lbs (60 Nm)
                3. Lubricate the mounting bracket pins with silicone
                   grease and install the rubber dust seal boots.    2. Install  brake  line  banjo  bolt  and  torque  to
                                                                         specification.




















                                                                     3. Install the pad adjustment screw and turn until
                                                                         stationary pad contacts disc, then back off 1/2 turn.
                4. Compress the mounting bracket and make sure the
                   dust seals are fully seated. Install the brake pads.  4. Follow bleeding procedure outlined earlier in this
                   Clean the disc and pads with brake parts cleaner or   chapter.
                   denatured alcohol to remove any dirt, oil or grease.
                                                                     5. Install wheel and torque wheel nuts to specification.
                                                                         If new pads are installed, refer to REAR BRAKE
                                                                         PADS - Brake Burnishing Procedure, page 9.32.
                                                                                         TORQUE
                                                                                         Wheel Nuts:
                                                                               RZR 570 Steel Rims: 36 ft-lbs (49 Nm)
                                                                            RZR 570 EPS Alum. Rims: 120 ft-lb (163 Nm)
                                                                           RZR S 570 Alum. Rims: 30 ft-lbs (41 Nm) + 90°





                9.36                                                               9926813 R06 - 2013-2016 RZR 570 Service Manual
                                                                                               © Copyright Polaris Industries Inc.
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