Page 16 - Manual_Polaris_RZR_ProXP-20-21

GENERAL INFORMATION

MASTER TORQUE TABLE ITEM TORQUE

ITEM TORQUE Step 1: 9 ft-lb (12
A-Arm Fasteners 74 ft-lbs (100 Nm) Nm)
Air Box Mounting Bolts 8 ft-lb (11 Nm) M10 Step 2: 21 ft-lb (28
Nm)
Air Intake Housing Screw (Engine 35 in-lb (4 Nm)
and PVT) Step 3: Tighten
Ball Joint Fasteners 44 ft-lbs (60 Nm) add’n 90°
Mount 53 in-lbs (6 Nm) Crankcase Oil Gallery Plug 12 ft-lbs (16 Nm)
Bracket
Battery Torque in
Terminal 60 in-lbs (7 Nm) sequence
Fasteners
Bearing Carrier Mounting Bolts 44 ft-lbs (60 Nm) Step 1: 13 ft-lbs (18
(rear) Nm)
Body Panel Fasteners 7 ft-lbs (10 Nm) Step 2: 26 ft-lb (35
Brake Bleed Screws 48 in-lb (5 Nm) Cylinder Head Bolts Nm)
Brake Caliper front 33 ft-lbs (45 Nm) Step 3: Additional
Mounting Bolts rear 33 ft-lbs (45 Nm) 180°
Brake Junction Block Mounting 35 in-lb (4 Nm) Step 4: Additional
Screws 180°
Banjo Bolts 15 ft-lbs (20 Nm) Step 5: M6 bolts: 7
Brake Line
Flare Fittings 15 ft-lbs (20 Nm) ft-lb (10 Nm)
Brake Line Guide Fasteners 7 ft-lbs (10 Nm) Dash Trim Fastener 7 ft-lbs (10 Nm)
Brake Pedal Mount Bracket 18 ft-lbs (24 Nm) Debris Scraper 20 ft-lbs (27 Nm)
Fasteners
Door Frame Fastener 7 ft-lbs (10 Nm)
Brake Scraper Fasteners 7 ft-lbs (10 Nm)
Door Hinge Fastener 18 ft-lbs (24 Nm)
Brake Switch 15 ft-lbs (20 Nm)
Door Latch/Actuator Fastener 9 ft-lbs (12 Nm)
Box Support Fastener 14 ft-lbs (19 Nm)
Door Panel Fastener 35 in-lbs (4 Nm)
Spring Bolt 15 ft-lb (20 Nm)
Cam Chain Door Striker Fastener 7 ft-lbs (10 Nm)
Tensioner Mounting 7 ft-lb (10 Nm)
Bolts Door Trim Bracket Fastener 18 in-lbs (2 Nm)
Carrier Bolts 7 ft-lb (10 Nm) Mounting 140 ft-lbs (190 Nm)
Camshaft Carrier Sprocket Bolt
Bolts 14 ft-lb (19 Nm) Drive Clutch Cover Plate 15 ft-lbs (21 Nm)
Carbon Canister Fastener 9 ft-lbs (12 Nm) Shift Weight 20 in-lb (2 Nm)
Carbon Canister Filter Fastener 9 ft-lbs (12 Nm) Helix 32 ft-lbs (44 Nm)
Fasteners
Cargo Box Fastener 7 ft-lbs (10 Nm) Driven Clutch
Mounting
Cargo Box Support Bracket 15 ft-lbs (20 Nm) Bolt 43 ft-lbs (58 Nm)
Fasteners
Driveshaft Boot Guard Screws 14 ft-lb (19 Nm)
Torque in sequence to
Charge Air Cooler Bolts ECU Mounting Screws 24 in-lb (3 Nm)
7 ft-lb (10 Nm)
Electric Coolant Pump Bracket
Chassis Ground Nut 5 ft-lb (7 Nm) 8 ft-lb (11 Nm)
Fasteners
Step 1: 9 ft-lbs (12 Engine Breather Cover Screws 7 ft-lb (10 Nm)
Nm) Bracket 42 ft-lb (57 Nm)
Engine Mount Fasteners
Connecting Rod Bolts Step 2: 22 ft-lb (30
Nm) Isolator Bolt 55 ft-lb (75 Nm)
Engine Mount to Frame 22 ft-lb (30 Nm)
Step 3: Tighten
add’n 90° Engine Oil Plug 12 ft-lbs (16 Nm)
Coolant Hose Retainer Bolt 8 ft-lb (11 Nm) EPS-to-Bracket Fasteners 33 ft-lbs (45 Nm)
Coolant Reservoir 8 ft-lb (11 Nm) EPS Bracket Mounting Fasteners 26 ft-lbs (35 Nm)
(Lower)
Coolant Temperature Sensor 17 ft-lb (23 Nm)
EPS Bracket Mounting Fasteners
CPS Retaining Bolt 9 ft-lb (12 Nm) 33 ft-lbs (45 Nm)
(Upper)
M6 9 ft-lb (12 Nm)
Crankcase Bolts EPS to Lower Steering Shaft 22 ft-lbs (30 Nm)
M8 26 ft-lb (35 Nm) Fastener

1.10 9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.