Page 17 - Manual_Polaris_RZR_ProXP-20-21
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GENERAL INFORMATION
ITEM TORQUE ITEM TORQUE
Exhaust Heat Shield Fasteners 8 ft-lb (11 Nm) Pickup 7 ft-lb (10 Nm) 1
Screws
Bolts 17 ft-lb (23 Nm)
Exhaust Manifold Oxygen Sensor 13 ft-lb (18 Nm)
Nuts 26 ft-lb (35 Nm)
Power Steering Unit Shield Screws 15 ft-lb (20 Nm)
Exhaust Pipe to Muffler Nuts 18 ft-lb (24 Nm)
Power Steering Bracket to Frame
Exhaust Pipe to Turbo Bolts 18 ft-lb (24 Nm) 18 ft-lb (24 Nm)
Nuts
Fan Assembly Mounting Fastener 9 ft-lbs (12 Nm) Power Steering Unit to Mount 30 ft-lb (41 Nm)
Front Fascia Fastener 7 ft-lbs (10 Nm) Bracket
Prop Shaft Roll Hoop Fasteners 13 ft-lbs (18 Nm)
Fender Flare Fastener 7 ft-lbs (10 Nm)
Prop Shaft Support Bearing
Floor / Rocker Panel Fastener 7 ft-lbs (10 Nm) Fastener: 30 ft-lbs (40 Nm)
133 ft-lbs (180 Nm), Prop Shaft Mounting Plate
Flywheel Bolt loosen 180°, retorque Fastener: 15 ft-lbs (20 Nm)
to 133 ft-lb (180 Nm)
Prop Shaft to Transmission
Frame Bolts (front to rear) 40 ft-lb (54 Nm) Coupler Fasteners 11 ft-lbs (15 Nm)
Front Bumper Bracket Fastener 30 ft-lbs (40 Nm) PVT Inner Cover Baffle Fasteners 7 ft-lbs (10 Nm)
Front Crossbar Fastener 40 ft-lbs (54 Nm) (see image inEngine
Front Fascia Fastener 8 ft-lbs (11 Nm) Installation) page for
sequence
Front Frame Fastener 148 ft-lbs (200 Nm)
STEP 1: Torque to
Cover Plate 11 ft-lbs (15 Nm) 37 ft-lb (50 Nm)
Screws
Front Gearcase STEP 2: Torque to
Drain/Fill 10 ft-lbs (14 Nm)
Plugs 10 ft-lb (14 Nm)
Front Gearcase Mounting 52 ft-lbs (70 Nm) + 270° STEP 3: Loosely
Fasteners PVT Cover inner install bolts by
Fuel Pump PFA Nut 70 ft-lbs (95 Nm) Fasteners hand
Fuel Rail Mounting Screws 7 ft-lb (10 Nm) STEP 4: Torque to
Fuel Tank Block-off Panel 8 ft-lbs (11 Nm) 37 ft-lb (50 Nm)
Fuel Tank Fasteners 15 ft-lbs (20 Nm) STEP 5: Torque to
Fuse Box Fasteners 5 ft-lb (7 Nm) 50 ft-lb (68 Nm)
Gear Selector Knob 40 in-lb (5 Nm) STEP 6: Torque to
Heat Shield Fastener 9 ft-lbs (12 Nm) 37 ft-lb (50 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm) outer 36 in-lbs (4 Nm)
Hood Fastener 7 ft-lbs (10 Nm) PVT Intake Hose Clamp 25 in-lbs (3 Nm)
Hose Clamp 35 in-lb (4 Nm) Radiator Bracket 8 ft-lb (11 Nm)
Hub Castle Nut (front and rear) 180 ft-lbs (244 Nm) Radius Rod Fasteners (Inner) 52 ft-lbs (70 Nm) + 45°
Ignition Coil Fastener 7 ft-lbs (10 Nm) Radius Rod Fasteners (Outer) 52 ft-lbs (70 Nm) + 90°
Instrument Panel Fastener 8 ft-lb (11 Nm) Rear Cargo Box / Fender Fastener 7 ft-lbs (10 Nm)
Intake Cover Fasteners 36 in-lbs (4 Nm) Rear Fascia/Bumper Fastener 7ft-lbs (10 Nm)
Intake Clamps 49 in-lb (6 Nm) Rear Support Fastener 8 ft-lb (11 Nm)
Intake Manifold Mounting 20 ft-lb (27 Nm) Rear Fascia Fastener 36 in-lbs (4 Nm)
Fasteners (lower)
Rear Fascia Bracket Fastener 36 in-lbs (4 Nm)
Intake Manifold to Cyl Head 6 ft-lb (8 Nm)
Clamps ROPS Seat Belt Mount Fastener 40 ft-lbs (54 Nm)
Knock / Det Sensor 15 ft-lb (20 Nm) ROPS Fasteners (Front and Rear) 44 ft-lbs (60 Nm)
Main-to-Front Frame Fastener 33 ft-lbs (45 Nm) ROPS Fasteners (Middle) 89 ft-lbs (120 Nm)
Master Cylinder Mount Bolts 18 ft-lbs (25 Nm) Seat Base Support Bracket 15 ft-lbs (20 Nm)
Fastener
Manifold Pressure Banjo Bolt 7 ft-lb (10 Nm)
Seat Bracket Fastener
Oil Cooler Bolts 7 ft-lb (10 Nm) (Passenger) 9 ft-lbs (12 Nm)
M6 9 ft-lb (12 Nm)
Oil Pan Bolts (M8) Seat Frame Fastener (Rear) 30 ft-lbs (40 Nm)
M8 26 ft-lb (35 Nm)
Seat Frame Fastener (Front) M10
Mounting 37 ft-lbs (50 Nm)
Oil Pump 7 ft-lbs (10 Nm) x 1.5 x 16
Bolts
9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 1.11
© Copyright Polaris Industries Inc.
