Page 224 - Manual_Polaris_RZR_ProXP-20-21
P. 224

ENGINE / COOLING SYSTEM

                PISTON RING INSTALLATION                             3. Install upper rail with end gap positioned on the
                                                                        exhaust side of piston i.
                                     NOTICE
                                                                     4. Install second compression ring with marking facing
                Apply clean engine oil to all ring surfaces and ring lands  top of piston o. Rotate ring to position the end gap
                upon installation. Always check piston ring installed gap  toward intake side of piston as shown below.
                  before rings are installed on piston (see Piston Ring
                  Installed Gap page 3.75). Clean accumulated carbon
                 from piston ring grooves and oil ring lube holes if piston
                                has been in service.

















                                                                     5. Install top compression ring with marks facing top of
                                                                        piston a. Rotate ring to position the end gap toward
                                                                        exhaust side of piston as shown below.
                 q Top Ring               r Spring Expander

                 w Second Ring            t Lower Rail

                 e Upper Rail

                1. Place oil control ring expander in oil ring groove.
                   Rotate expander in groove until butt ends are on PTO
                   side of piston y.
                                     NOTICE
                 Ends must butt squarely together and must not overlap.


                2. Install lower rail with end gap positioned on the intake
                   side of piston u.                                 6. Be sure top and second rings rotate freely in their
                                                                        grooves and do not bind when compressed by hand.


























                3.80                                                       9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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