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PVT SYSTEM
CHAPTER 5
PVT SYSTEM
GENERAL INFORMATION............................................................................... 5.3
SPECIAL TOOLS AND SUPPLIES ..................................................................... 5.3
PVT SYSTEM TORQUE SPECIFICATIONS ............................................................ 5.3
2014-2016 RZR XP 1000 CLUTCH CHART ............................................................ 5.4
2014-2016 RZR XP4 1000 ............................................................................. 5.4
2015–2016 RZR XP 1000 HIGH LIFTER CLUTCH CHART ............................................. 5.4
2015 RZR XP 1000 DESERT EDITION CLUTCH CHART............................................... 5.4
2015 RZR XP 1000 FOX CLUTCH CHART ............................................................. 5.4
PVT SYSTEM OVERVIEW............................................................................... 5.5
GENERAL OPERATION ............................................................................... 5.5
DRIVE CLUTCH OPERATION ......................................................................... 5.5
DRIVEN CLUTCH OPERATION........................................................................ 5.6 5
PVT BREAK-IN (DRIVE BELT / CLUTCHES) ........................................................... 5.6
MAINTENANCE / INSPECTION........................................................................ 5.6
PVT OVERHEATING / DIAGNOSIS .................................................................... 5.7
PVT SYSTEM SERVICE ................................................................................. 5.8
PVT COVERS AND DUCT COMPONENTS ............................................................ 5.8
2015 XP / XP4 PVT COVERS AND DUCTING COMPONENTS ......................................... 5.9
PVT COVERS AND DUCTING COMPONENTS (HIGH LIFTER) .......................................5.10
PVT DISASSEMBLY (2014–2015) ....................................................................5.11
PVT ASSEMBLY......................................................................................5.12
PVT DISASSEMBLY (2016)...........................................................................5.14
PVT ASSEMBLY (2016)...............................................................................5.15
DRIVE BELT .............................................................................................5.17
BELT REMOVAL......................................................................................5.17
BELT INSPECTION...................................................................................5.18
BELT INSTALLATION.................................................................................5.18
PVT BREAK-IN (DRIVE BELT / CLUTCHES) ..........................................................5.18
DRIVE CLUTCH SERVICE .............................................................................5.19
DRIVE CLUTCH ASSEMBLY VIEW ...................................................................5.19
DRIVE CLUTCH DISASSEMBLY / INSPECTION ......................................................5.20
NEEDLE BEARING INSPECTION ....................................................................5.21
SHIFT WEIGHT INSPECTION ........................................................................5.22
BUTTON TO TOWER CLEARANCE INSPECTION ....................................................5.22
SPIDER REMOVAL...................................................................................5.23
ROLLER, PIN, AND THRUST WASHER INSPECTION ................................................5.23
CLUTCH INSPECTION ...............................................................................5.24
MOVEABLE SHEAVE BUSHING INSPECTION .......................................................5.25
BUSHING SERVICE..................................................................................5.25
DRIVE CLUTCH ASSEMBLY .........................................................................5.27
DRIVEN CLUTCH SERVICE (2014-2015) .............................................................5.30
DRIVEN CLUTCH DISASSEMBLY ....................................................................5.30
9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 5.1
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