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PVT SYSTEM

                   PVT SYSTEM OVERVIEW

                   GENERAL OPERATION                                     DRIVE CLUTCH OPERATION
                                                                         Drive clutches primarily sense engine RPM. The two
                                        WARNING                          major components which control its shifting function are
                                                                         the shift weights and the coil spring. Whenever engine
                    All PVT maintenance or repairs should be performed by
                        a certified Polaris Master Service Dealer (MSD)  RPM is increased, centrifugal force is created, causing
                      technician who has received the proper training and  the shift weights to push against rollers on the moveable
                      understands the procedures outlined in this manual.  sheave, which is held open by coil spring preload. When
                                                                         this force becomes higher than the preload in the spring,
                        Because of the critical nature and precision     the outer sheave moves inward and contacts the drive
                    balance incorporated into the PVT components, it is  belt. This motion pinches the drive belt between the
                     absolutely essential that no disassembly or repair  spinning sheaves and causes it to rotate, which in turn
                     be made without factory authorized special tools    rotates the driven clutch.
                                 and service procedures.
                                                                         At lower RPM, the drive belt rotates low in the drive
                   The Polaris Variable Transmission (PVT) consists of   clutch sheaves. As engine RPM increases, centrifugal
                   three major assemblies:                               force causes the drive belt to be forced upward on drive
                                                                         clutch sheaves.
                   1) The Drive Clutch
                   2) The Driven Clutch                                                                                       5
                   3) The Drive Belt
                   The internal components of the drive clutch and driven
                   clutch control engagement (initial vehicle movement),
                   clutch upshift and backshift. During the development of
                   the Polaris vehicle, the PVTsystem is matched first to the
                   engine power curve; then to average riding conditions
                   and   the   vehicle’s  intended  usage.  Therefore,
                   modifications or variations of components at random are
                   never recommended. Proper clutch setup and careful
                   inspection of existing components must be the primary
                   objective when troubleshooting and tuning.









































                   9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual                                        5.5
                   © Copyright Polaris Industries Inc.
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