Page 28 - Manual Oficina XP 1000 14-16

GENERAL INFORMATION

MISC. SPECIFICATIONS AND CHARTS

MASTER TORQUE TABLE

ITEM TORQUE ITEM TORQUE
A-Arm Bolt Drive Clutch Shift Weight 20 in-lb (2 Nm)
(front) 42 ft-lb (57 Nm) Fasteners
Ball Joint Fasteners 42 ft-lbs (57 Nm) 290 ft-lb (393 Nm)
(Apply 0.4 mL Loctite® 7088
Battery Mount Bracket 8 ft-lbs (11 Nm) Drive Clutch Spider Primer and 0.4 mL Loctite®
Fasteners
620™)
Battery Terminal Fasteners 60 in-lbs (7 Nm)
250 ft-lb (339 Nm)
Step 1: 24 in-lbs (3 Nm)
Beadlock Screws Drive Clutch Spider Jamb (Apply 0.1 mL Loctite® 7088
Step 2: 7 ft-lbs (10 Nm)
Nut Primer and 0.1 mL Loctite®
Brake Disc Mounting Bolts 30 ft-lb (41 Nm) 620™)
Brake Bleed Screws 48 in-lb (5 Nm) Driven Clutch Retaining 55 ft-lb (75 Nm)
Bolt
Brake Caliper Mounting 30 ft-lb (41 Nm)
Bolts (front) Driven Clutch Helix 48 in-lb (5 Nm)
Retaining Screws
Brake Caliper Mounting 46 ft-lbs (62 Nm)
Bolts (rear) ECU Mounting Screws 24 in-lb (3 Nm)
Brake Line Banjo Bolts 15 ft-lbs (20 Nm) Engine Mount (front) 40 ft-lbs (54 Nm)
Brake Line Flare Fittings 15 ft-lbs (20 Nm) Engine Oil Plug 12 ft-lbs (16 Nm)
Brake Pedal Mount Bracket 16 ft-lbs (22 Nm) Step 1-2: 64 ft-lb (87 Nm)
Bolts Engine/Transmission Step 3: 5 ft-lb (7 Nm)
Mounting Bolts Step 4-7: 44 ft-lb (60 Nm)
Brake Switch 15 ft-lbs (20 Nm)
*see procedure for illustration
Cab Frame Bolts 40 ft-lb (54 Nm)
ETC Mounting Bolts 7 ft-lb (10 Nm)
Cam Chain Tensioner 29 ft-lb (40 Nm)
Exhaust Head Pipe Bolts 18 ft-lb (24 Nm)
Camshaft Carrier Bolts 7 ft-lb (10 Nm)
Exhaust Pipe to Muffler
Camshaft Sprocket Bolts 14 ft-lb (19 Nm) Fasteners 21 ft-lb (28 Nm)
Clutch Cover (outer) 50 in-lbs (5 Nm) Floor Screws 8 ft-lb (11 Nm)
Screws Flywheel Bolt 133 ft-lbs (180 Nm)
Step 1: 9 ft-lbs (12 Nm)
Connecting Rod Bolts Step 2: 13 ft-lb (18 Nm) FOX Shock Body Cap 100 ft-lb (135 Nm)
Step 3: Tighten add’n 105° FOX Shock Bearing 35 ft-lb (47 Nm)
Assembly
Coolant Bleed Screw 89 in-lb (10 Nm)
Coolant Temperature 17 ft-lb (23 Nm) FOX Shock Bleed Screw 14 in-lb (2 Nm)
Sensor FOX Shock Eyelet 50 ft-lb (68 Nm)
CPS Retaining Bolt 9 ft-lb (12 Nm) FOX Shock Shaft Nut 22 ft-lb (30 Nm)
Step 1: 9 ft-lb (12 Nm) Frame Bolts (front to rear) 40 ft-lb (54 Nm)
Crankcase Bolts M10 Step 2: 21 ft-lb (28 Nm) Front Bumper / Fender
Step 3: Tighten add’n 90° 8 ft-ln (11 Nm)
Screws
Crankcase Bolts M8 26 ft-lb (35 Nm) Front Gearcase Cover 11 ft-lbs (15 Nm)
Crankcase Bolts M6 9 ft-lb (12 Nm) Plate Screws
Crankcase Oil Gallery Plug 11 ft-lbs (15 Nm) Front Gearcase Drain/Fill 10 ft-lbs (14 Nm)
Plugs
Torque in sequence
Step 1: 9 ft-lbs (12 Nm) Front Gearcase Mounting 30 ft-lbs (41 Nm)
Step 2: 26 ft-lb (35 Nm) Bolts
Cylinder Head Bolts
Step 3: Additional 180° Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Step 4: M6 bolts: 7 ft-lb (10 Fuel Rail Mounting Screws 44 in-lb (5 Nm)
Nm)
Fuel Tank Block-off Panel 8 ft-lbs (11 Nm)
Differential Cover Screws 22 ft-lb (30 Nm)
(INTL) Fuel Tank Strap Screw 8 ft-lbs (11 Nm)
Door Fasteners 8 ft-lb (11 Nm) Hip Bolster Bolts 14 ft-lb (19 Nm)
Hose Clamp 35 in-lb (4 Nm)
Drive Clutch Retaining Bolt 96 ft-lb (130 Nm)
Drive Clutch Cover Plate 9 ft-lb (12 Nm) Hub Castle Nut (front and 180 ft-lbs (244 Nm)
Screw rear)

1.22 9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.