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FINAL DRIVE
CHAPTER 7
FINAL DRIVE
GENERAL INFORMATION............................................................................... 7.3
SPECIAL TOOLS ...................................................................................... 7.3
FINAL DRIVE TORQUE SPECIFICATIONS ............................................................ 7.3
BEARING CARRIER ..................................................................................... 7.4
FRONT BEARING CARRIER INSPECTION / REMOVAL ............................................... 7.4
FRONT BEARING REPLACEMENT.................................................................... 7.5
FRONT BEARING CARRIER INSTALLATION .......................................................... 7.6
REAR BEARING CARRIER INSPECTION / REMOVAL ................................................. 7.7
REAR BEARING REPLACEMENT ..................................................................... 7.9
REAR BEARING CARRIER INSTALLATION...........................................................7.10
DRIVE SHAFT ...........................................................................................7.12
FRONT DRIVE SHAFT REMOVAL ....................................................................7.12
FRONT DRIVE SHAFT INSTALLATION ...............................................................7.13
REAR DRIVE SHAFT REMOVAL .....................................................................7.14
REAR DRIVE SHAFT INSTALLATION.................................................................7.15
DRIVE SHAFT / CV JOINT HANDLING TIPS ..........................................................7.17
2014-2015 CV JOINT SERVICE.......................................................................7.17
OUTER CV JOINT / BOOT REPLACEMENT .....................................................7.17
INNER PLUNGING JOINT / BOOT REPLACEMENT..............................................7.20 7
2016 CV JOINT SERVICE ............................................................................7.22
OUTER CV JOINT / BOOT REPLACEMENT .....................................................7.22
INNER PLUNGING JOINT / BOOT REPLACEMENT..............................................7.24
DRIVE SHAFT ASSEMBLY VIEW .....................................................................7.26
PROP SHAFT SERVICE ................................................................................7.27
FRONT PROPSHAFT REMOVAL .....................................................................7.27
FRONT PROP SHAFT INSTALLATION................................................................7.28
REAR PROP SHAFT REMOVAL ......................................................................7.28
REAR PROP SHAFT INSTALLATION .................................................................7.29
REAR PROP SHAFT REMOVAL XP 4.................................................................7.30
REAR PROP SHAFT INSTALLATION XP 4............................................................7.31
SUPPORT BEARING REPLACEMENT ...............................................................7.32
FRONT GEARCASE / CENTRALIZED HILLIARD .....................................................7.33
CENTRALIZED HILLIARD ASSEMBLY VIEW .........................................................7.33
ALL WHEEL DRIVE OPERATION .....................................................................7.34
AWD DIAGNOSIS ....................................................................................7.35
FRONT GEARCASE REMOVAL ......................................................................7.36
FRONT GEARCASE DISASSEMBLY / INSPECTION..................................................7.37
FRONT GEARCASE ASSEMBLY .....................................................................7.40
FRONT GEARCASE INSTALLATION .................................................................7.42
WHEEL HUBS ...........................................................................................7.44
FRONT HUB ASSEMBLY VIEW.......................................................................7.44
REAR HUB ASSEMBLY VIEW ........................................................................7.44
9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 7.1
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