Page 435 - Manual Oficina XP 1000 14-16

BRAKE SYSTEM

PAD ASSEMBLY / INSTALLATION 4. Install lower radius rod bolt r, washer and new nut.
1. Lubricate mounting bracket pins q with a light film of Torque to specification.
silicone grease and install rubber dust boots w.

TORQUE
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction Radius Rod to Bearing Carrier Bolt:
material facing each other. 40 ft-lb (54 Nm)

WARNING 5. Slowly pump the brake pedal until pressure has been
built up. Maintain at least 1/2, (12.7 mm) of brake
If brake pads are contaminated with grease, oil, or fluid in the reservoir to prevent air from entering the
liquid soaked do not use the pads. Use only new clean brake system.
pads.
6. Install the adjustment set screw and turn clockwise
3. Install the caliper and torque the new mounting bolts until the stationary pad contacts the disc, then back
off 1/2 turn.
e to specification.
7. Verify fluid level in reservoir is up to the MAX line
inside reservoir and install reservoir cap.
Master Cylinder Fluid
Up to MAX line inside reservoir

8. Install wheel and torque wheel nuts to specification.
TORQUE 9
Wheel Nuts:
120 ft-lbs (163 Nm)

BRAKE BURNISHING PROCEDURE
It is required that a burnishing procedure be performed
TORQUE after installation of new brake pads to extend service life
and reduce noise.
Rear Caliper Mount Bolt q:
40 ft-lbs (54 Nm) Start machine and slowly increase speed to 30 mph.
Gradually apply brakes to stop machine. Allow pads and
disc to cool sufficiently during the procedure. Do not
allow pads or disc to become hot or warping may result.
Repeat this procedure 10 times. Do not make more
than 3 stops per 1 mile (1.6 km).

9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 9.29
© Copyright Polaris Industries Inc.