Page 441 - Manual Oficina XP 1000 14-16

BRAKE SYSTEM

REAR BRAKE DISC

DISC INSPECTION DISC REPLACEMENT
1. Visually inspect disc for scoring, scratches, or 1. Remove rear brake caliper (see Chapter 9 – Caliper
gouges. Replace disc if deep scratches are evident. Removal, page 9.31).
2. Use a 0-1″ micrometer and measure disc thickness 2. Remove wheel hub cotter pin r, castle nut e and
at eight different points around the pad contact washers w.
surface. Replace disc if worn beyond service limit.
3. Remove the hub assembly from the vehicle and
remove the four bolts q retaining the disc to the hub.

Brake Disc Thickness 4. Clean the wheel hub mating surface and install new
New: 0.188″ (4.78 mm) disc on wheel hub.
Service Limit: 0.170″ (4.32 mm)
5. Install new bolts t and torque to specification.
Brake Disc Thickness Variance:
Service Limit: 0.002″ (0.051 mm)

3. Mount a dial indicator and measure disc runout.
Slowly rotate the disc and read total runout on the
dial indicator. Replace the disc if runout exceeds
specifications.
Brake Disc Runout:
Service Limit: .010″ (0.254 mm) 9

CAUTION
Always use new brake disc mounting bolts. The bolts
have a pre-applied locking agent which is destroyed
upon removal.

TORQUE
Brake Disc Mounting Bolts:
30 ft-lb (41 Nm)

9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 9.35
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