Page 166 - Manual Oficina Polaris RZR XP 1000 17-18

ENGINE / COOLING SYSTEM

2. The number r and letter t stamped onto the 7. Using a dial bore gauge, measure big end I.D. in two
exhaust side of the connecting rod represent the directions shown. Record measurements and
bore diameter and weight grading of the connecting compare to specifications.
rod.

8. Refer to the number stamped onto the exhaust side
3. Inspect the small end and big end of connecting rod of the connecting rod. This number represents the
(and matching rod cap) for damage, galling of bore diameter.
surface or pitting.
9. The table below lists the big end bore diameter
4. Measure small end I.D. in two directions as shown. specifications.
Record measurements and compare to
specifications. Replace connecting rod if worn past Bearing Selection Chart — Rod Bearings
the service limit specification.
CONNECTING ROD BIG END BORE
DIAMETERS
1 2 3
1.7318 - 1.7321 - 1.7323 -
1.7321" 1.7323" 1.7326"
(43.989 - (43.996 - (44.003 -
43.996 mm) 44.003 mm) 44.010 mm)

10. Whether using new connecting rods or re-installing
the original ones, refer to the bearing selection chart
provided in the Connecting Rod Bearing
Selectionpage 3.60 procedure.

MEASUREMENT
Connecting Rod Small End I.D.:
.7879 - .7885" (20.015 - 20.030 mm)
Service Limit:
.7897" (20.06 mm)
5. Install matching rod cap on connecting rod (without
bearings) and install the bolts.
6. Tighten bolts snug, then torque to 13 ft-lbs (18 Nm).

3.58 9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.