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PVT SYSTEM
CHAPTER 5
PVT SYSTEM
GENERAL INFORMATION............................................................................... 5.3
SPECIAL TOOLS AND SUPPLIES ..................................................................... 5.3
RZR XP 1000 CLUTCH CHART........................................................................ 5.3
RZR XP 4 1000 CLUTCH CHART ...................................................................... 5.3
RZR XP 1000 HIGH LIFTER CLUTCH CHART ......................................................... 5.3
RZR XP 4 1000 HIGH LIFTER CLUTCH CHART ....................................................... 5.3
RZR XP 1000 LE GOLD METALLIC CLUTCH CHART .................................................. 5.3
PVT SYSTEM OVERVIEW............................................................................... 5.4
GENERAL OPERATION ............................................................................... 5.4
DRIVE CLUTCH OPERATION ......................................................................... 5.4 5
DRIVEN CLUTCH OPERATION........................................................................ 5.5
PVT BREAK-IN (DRIVE BELT / CLUTCHES) ........................................................... 5.5
MAINTENANCE / INSPECTION........................................................................ 5.5
PVT OVERHEATING / DIAGNOSIS .................................................................... 5.6
PVT SYSTEM SERVICE ................................................................................. 5.7
XP / XP4 PVT COVERS AND DUCTING COMPONENTS............................................... 5.7
PVT COVERS AND DUCTING COMPONENTS (HIGH LIFTER) ........................................ 5.8
PVT DISASSEMBLY................................................................................... 5.9
PVT ASSEMBLY......................................................................................5.11
DRIVE BELT .............................................................................................5.13
BELT REMOVAL......................................................................................5.13
BELT INSPECTION...................................................................................5.14
BELT INSTALLATION.................................................................................5.14
PVT BREAK-IN (DRIVE BELT / CLUTCHES) ..........................................................5.14
DRIVE CLUTCH SERVICE .............................................................................5.15
DRIVE CLUTCH ASSEMBLY VIEW ...................................................................5.15
DRIVE CLUTCH DISASSEMBLY / INSPECTION ......................................................5.16
NEEDLE BEARING INSPECTION ....................................................................5.17
SHIFT WEIGHT INSPECTION ........................................................................5.18
BUTTON TO TOWER CLEARANCE INSPECTION ....................................................5.18
SPIDER REMOVAL...................................................................................5.19
ROLLER, PIN, AND THRUST WASHER INSPECTION ................................................5.19
CLUTCH INSPECTION ...............................................................................5.20
MOVEABLE SHEAVE BUSHING INSPECTION .......................................................5.21
BUSHING SERVICE..................................................................................5.21
DRIVE CLUTCH ASSEMBLY .........................................................................5.23
DRIVEN CLUTCH SERVICE............................................................................5.26
DRIVEN CLUTCH SLIDER INSPECTION .............................................................5.26
DRIVEN CLUTCH DISASSEMBLY ....................................................................5.26
DRIVEN CLUTCH ASSEMBLY........................................................................5.28
DRIVEN CLUTCH ASSEMBLY VIEW .................................................................5.30
9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 5.1
© Copyright Polaris Industries Inc.
