Page 308 - Manual Oficina Polaris Sportsman 570 2014 a 2016
P. 308

ENGINE / COOLING SYSTEM


                MAG SIDE CRANKCASE BEARING SERVICE                   OIL PICKUP ASSEMBLY INSPECTION
                Bearing Removal                                      The oil pickup assembly is located inside of the oil pan.
                1. Support the crankcase and drive, press, or extract
                   the balance shaft bearing w with a blind bearing
                   remover.
                                  IMPORTANT
                    The MAG side crankshaft plain bearing q is not
                 serviceable. Crankcase replacement is required if the
                    bearing is damaged or has excessive wear. The
                   crankshaft is reusable if it meets specifications and
                    MAG side bearing surface is not groved, pitted,
                           damaged or excessively worn.

                  Due to extremely close tolerances and minimal wear,
                  the bearings must be inspected visually, and by feel.
                 Look for signs of discoloration, scoring or galling. Turn
                  the inner race of each bearing. The bearings should  1. Remove fastener q that retains oil pickup.
                   turn smoothly and quietly. The outer race of each
                  bearing should fit tightly in the crankcase. The inner  2. Pull and twist to remove the oil pickup assembly from
                 race should be firm with minimal side to side movement  the crankcase.
                      and no detectable up and down movement.        3. Inspect the assembly for cracks and excessive wear.
                                                                         Replace if necessary.
                 Bearings are stressed during the removal process    4. Inspect o-ring condition w and replace if necessary
                             and must not be re-used!
                                                                     5. Thoroughly clean the pickup assembly.
                                                                     6. Press the pickup assembly into the crankcase until
                                                                         fully seated in bore.

                                                                     7. Install fastener that retains the oil pickup; torque to
                                                                         specification.

                                                                                           WARNING
                                                                                 Do Not Exceed Torque Value.


                                                                                          TORQUE
                                                                                          Oil Pickup:
                                                                                    59.75 in-lbs (6.75 Nm )


                   Installation
                2. Clean all bearing bores and inspect for excessive
                   wear.
                3. Lubricate all bearing bores with clean engine oil.
                4. Fully seat the new balance shaft bearing until
                   bottomed in the bearing bore.
















                3.186                                           9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual
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