Page 458 - Manual Oficina Polaris Sportsman 570 2014 a 2016

TRANSMISSION

TRANSMISSION INSTALLATION 14. Install the rear wheel nuts and torque to
1. Apply Polaris Premium All Season Grease (PN specification.
2871423) to splines of front output shaft ,install new TORQUE
O–ring in prop shaft.
Rear Wheel Nut:
2. With the help of an assistant, install transmission into
place from the rear of the frame, ensuring that the Refer to Chapter 2
output shaft and propshaft align and slide together.
15. With the ATV on level ground, add Polaris AGL Plus
3. Loosely install the bottom and front transmission-to- Gearcase Lubricant to the proper level. See Chapter
frame screws and through-bolts. 2 for proper fill procedures and Torque
Specifications.
4. Loosely install the upper transmission mount bracket
to the transmission and upper frame rail.
Polaris AGL Gearcase Lubricant
5. Reinstall the stabilizer bar assembly. Loosely install (PN 2878068) (12 oz.)
the screws that secure the assembly to the frame, (PN 2878069) (Gallon)
and then the bolts/screws that attach the brackets to
the transmission.

6. Apply anti-seize to splines of rear drive shafts and
insert drive shafts into transmission. Install the upper
control arms into the transmission/stabilizer
assembly brackets to retain the rear suspension.

7. Install the stabilizer bar links and shocks into the
upper control arms.
8. Install PVT system. Refer to Chapter 6 PVT section
for procedures and torque specifications.
9. Install transmission vent line. Be sure vent line is not
kinked or pinched.

10. Verify vent line is properly routed (See Gearcase /
Transmission Vent Lines, page ).
11. Reconnect the speed sensor and gear selection
switch connectors to the transmission.
12. Reconnect the shift rod.

13. Reinstall:
• Seat
• Side Panels
• Rear Rack/Rack Support
• Rear Cab Assembly
• Left/Right Foot Wells

6.12 9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual
© Copyright Polaris Industries Inc.