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STEERING / SUSPENSION
CHAPTER 8
STEERING / SUSPENSION
GENERAL INFORMATION............................................................................... 8.2
TORQUE SPECIFICATIONS, STEERING / SUSPENSION.............................................. 8.2
SPECIAL TOOLS ...................................................................................... 8.3
MULTI-FUNCTION PLIERS ............................................................................ 8.3
STEERING................................................................................................ 8.4
STEERING EXPLODED VIEW (EPS MODELS) ........................................................ 8.4
HANDLEBAR BLOCK INSTALLATION PROCEDURE .................................................. 8.6
STEERING POST REMOVAL.......................................................................... 8.6
STEERING POST ASSEMBLY ......................................................................... 8.6
EPS UNIT REMOVAL.................................................................................. 8.7
EPS UNIT INSTALLATION ............................................................................. 8.7
STEERING POST AND LOCK (INTL.)..................................................................8.10
STEERING ASSEMBLY EXPLODED VIEW ...........................................................8.10
SUSPENSION ...........................................................................................8.11
STRUT / A-ARM EXPLODED VIEW...................................................................8.11
STRUT ASSEMBLY...................................................................................8.13
FRONT SUSPENSION (SP) ..........................................................................8.15
FRONT SHOCK ASSEMBLY (SP).....................................................................8.18
REAR SUSPENSION ASSEMBLY ....................................................................8.20
TORSION BAR EXPLODED VIEW ....................................................................8.22
A-ARM REPLACEMENT - FRONT ....................................................................8.23 8
BALL JOINT REPLACEMENT ........................................................................8.25
FRONT STRUT CARTRIDGE REPLACEMENT .......................................................8.26
UPPER A-ARM REMOVAL / INSTALLATION (SP) .....................................................8.27
LOWER A-ARM REMOVAL (SP) ......................................................................8.30
A-ARM REPLACEMENT - REAR......................................................................8.30
SHOCK REMOVAL / INSTALLATION..................................................................8.31
SPRING REPLACEMENT ............................................................................8.32
BALL JOINT SERVICE (SP) ............................................................................8.33
SERVICE PREPARATION ............................................................................8.33
BALL JOINT REMOVAL ..............................................................................8.33
BALL JOINT INSTALLATION..........................................................................8.34
DECAL REPLACEMENT................................................................................8.36
DECAL REPLACEMENT..............................................................................8.36
9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual 8.1
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