Page 408 - Manual Oficina Polaris RS1 2018 e 2019
P. 408

BRAKE SYSTEM

                PAD INSPECTION                                       3. Install caliper onto front hub and torque mounting
                1. Measure the thickness of the pad material. Replace   bolts w to specification.
                   pads if worn beyond the service limit.




















                                                                                          TORQUE
                                MEASUREMENT                                        Front Caliper Mount Bolt:
                                                                                       30 ft-lb (41 Nm)
                             Front Brake Pad Thickness:
                            .297 ± .007" (7.5 ± .178 mm)
                                                                     4. Slowly pump the brake pedal until pressure has been
                           Service Limit: 0.180" (4.6 mm)
                                                                        built up. Maintain at least 1/2" (12.7 mm) of brake
                                                                        fluid in the reservoir to prevent air from entering the
                                                                        brake system.
                PAD ASSEMBLY / INSTALLATION                          5. Install the adjustment set screw and turn clockwise
                                                                        until stationary pad contacts disc, then back off 1/2
                1. Lubricate mounting bracket pins q with a light film of  turn (counterclockwise).
                   silicone grease and install rubber dust boots.




















                2. Compress mounting bracket and make sure dust      6. Verify fluid level in reservoir is up to MAX line inside
                   boots are fully seated. Install pads with friction   reservoir and install reservoir cap.
                   material facing each other.
                                                                                     Master Cylinder Fluid
                                                                                Up to MAX line inside reservoir
                                     WARNING
                   If brake pads are contaminated with grease, oil, or  7. Install wheel and torque wheel nuts to specification.
                 liquid soaked do not use the pads. Use only new, clean
                                      pads.                                               TORQUE
                                                                                         Wheel Nuts:
                                                                                      120 ft-lbs (163 Nm)







                9.16                                                                      9928689 - 2018 RZR RS1 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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