Page 110 - Manual_Polaris_RZR_ProXP-20-21

MAINTENANCE

500 HOUR / 5000 MILE (8000 KM) SERVICE
ITEM REMARKS
XU Engine Air Filter Inspect, replace
XU / D Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
Fuel System
abrasion
XU / D Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
XU Engine Breather Inspect;clean
Battery Check terminals; clean; test
XU General Lubrication Lubricate all fittings, pivots, cables, etc.
D Throttle Pedal Inspect; replace if it sticks
Throttle Body Intake Ducts/Flange Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage Inspect; adjust as needed
D Steering Lubricate (if applicable)
XU Front / Rear Suspension Lubricate (if applicable)
D Cooling System Inspect coolant strength seasonally; pressure test system yearly
D Drive Belt Inspect; replace as needed
XU Engine Oil Lines/Fasteners Inspect for leaks and loose fittings
XU / D Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension as needed
XU Front Gearcase Lubricant Change lubricant
XU Transmission Lubricant (AGL) Change lubricant
D Fuel System Check for leaks at fill cap, fuel line / rail, and fuel pump.
D Spark Plug Inspection Inspect; replace as needed; torque to specification
XU Radiator Inspect; clean external surfaces
XU Cooling Hoses Inspect for leaks; pressure test system
XU Engine Mounts Inspect, torque to specification
Exhaust Silencer / Pipe Inspect
Inspect for wear, routing, security; inspect connectors subjected to water,
XU Wiring
mud, etc.
XU / D Clutches (Drive and Driven) Inspect; clean; replace worn parts
D Front Wheel Bearings Inspect; replace as needed
XU / D Shocks Change shock oil and inspect seals
D Brake Fluid Change every two years (DOT 4)
Clean daily if driven in mud / water; replace a damaged arrestor before
Spark Arrestor
operating
Cam Chain Tensioner Inspect; replace as needed
D Valve Clearance Inspect; adjust as needed
D Spark Plug Replacement Replace; torque to specification
XU Coolant Replace coolant
D Toe Adjustment Inspect periodically; adjust when parts are replaced
Cam Chain Tensioner Inspect/clean; replace as needed

XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or qualified person perform these services.

When the vehicle goes beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval
process over.

2.24 9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.