Page 303 - Manual_Polaris_RZR_ProXP-20-21

PVT SYSTEM

ROLLER REPLACEMENT SHIFT WEIGHT INSPECTION

IMPORTANT • Remove shift weight fasteners q and weights w.
Inspect the contact surface of the weight w. The
When replacing rollers, install new roller pins and thrust
washers. surface should be smooth and free of dents or gall
marks. Inspect the weight pivot bore e and bolts for
wear or galling. Also inspect the shift weight bushing
1. Remove the roller buttons. Inspect and replace if for wear. Replace if necessary. If weights or bolts are
excessively worn. worn or broken, replace in sets of three with new bolts
and nuts.
2. Press the roller pin out using a correctly sized punch
and commercial press to remove the roller.
CAUTION
The clutch assembly is a precisely balanced unit. Never
replace parts with used parts from another clutch
assembly.

6

3. Install the new roller and thrust washers w and press
in a new roller pin using a commercial press and
correctly sized punch.

NOTICE
A damaged shift weight is usually caused by a
damaged or stuck roller in the spider assembly. Refer to
Roller, Pin, and Thrust Washer Inspection page 6.12
procedure.

4. Install the roller buttons and verify smooth operation
of the roller.

9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 6.13
© Copyright Polaris Industries Inc.