Page 310 - Manual_Polaris_RZR_ProXP-20-21

PVT SYSTEM

5. Polaris also recommends using a 1” diameter by 18” 9. Rotate / spin the driven clutch and belt approximately
long wooden dowel for holding the clutch. For 5-7 times to properly seat the belt in the driven clutch.
installation, the wooden dowel must pass through the
drive clutch and rest on the bottom-side of the front 10.Install the outer clutch cover and fourteen fasteners
engine cross member as shown. Do not insert e. Torque fasteners to specification.
wooden dowel through the machined tower surface of
the drive clutch. TORQUE
Outer Clutch Cover Fasteners:
36 in-lbs (4 Nm)

11. Install PVT intake hose, and torque hose clamp r to
specification.

TORQUE
PVT Intake Hose Clamp:
25 in-lbs (3 Nm)

CAUTION
The wooden dowel must NOT touch the machined
tower surface of the drive clutch, damage to the drive
clutch may result.

TORQUE
Drive Clutch Retaining Bolt:
140 ft-lbs (190 Nm)

6. With the clutch spreader tool installed, loop the belt
over the drive clutch and over part of the driven
clutch. Be sure to install belt in the direction
previously marked.
7. Rotate the driven clutch and walk the belt into the
clutch.
8. Remove the clutch spreader tool from the driven
clutch.

6.20 9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual
© Copyright Polaris Industries Inc.