Page 491 - Manual_Polaris_RZR_ProXP-20-21
P. 491

BRAKE SYSTEM


                   2. Install new stat-o-seal, front left brake line banjo fitting  4. Install the master cylinder retaining bolts r and nuts.
                      e, new stat-o-seal, front right brake line banjo fitting  Torque bolts to specification.
                      w, new stat-o-seal, and brake pressure switch to the
                      front port on the master cylinder.



















                                                                                              TORQUE
                                                                                    Master Cylinder Mounting Bolts:
                                       IMPORTANT                                          23 ft-lbs (31 Nm)
                      Lubricate seals with a thin film of DOT 4 brake fluid
                                    prior to installation.
                                                                         5. Reconnect the main harness to the brake pressure
                                                                            switch.
                   3. Rotate the brake lines until they are orientated as  6. Align the operating rod clevis to the brake pedal.
                      shown. Torque banjo bolt and brake pressure switch    Install the operating rod pin and clip to retain the
                      to specification.                                     operating rod to the pedal.



















                                                                                                                            10


                        ITEM       DESCRIPTION            ANGLE          7. Perform the BRAKE BLEEDING / FLUID CHANGE
                                                                            page 10.14 procedure.
                         q        Rear Brake Line          150°
                         w      Front Right Brake Line      90°

                         e      Front Left Brake Line       90°

                                        TORQUE
                             Banjo Bolt / Brake Pressure Switch:
                                     15 ft-lbs (20 Nm)






                   9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual                                          10.13
                   © Copyright Polaris Industries Inc.
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