Page 571 - Manual_Polaris_RZR_ProXP-20-21

ELECTRICAL

STARTING SYSTEM
STARTER SOLENOID REPLACEMENT STARTER SOLENOID BENCH TEST

1. Remove seats. Test the start solenoid by powering the solenoid using
battery voltage for a maximum of 5 seconds. With the
2. Remove upper and lower rear close off panels. The solenoid energized, resistance should read about 0 - 0.5
starter solenoid is located under the driver’s seat Ω between terminals (A) and (B). If resistance
frame. measurement is out of specification, replace the starter
3. Disconnect the harness q to the solenoid. solenoid.

4. Remove the fasteners w retaining the cables to the STARTER SOLENOID OPERATION
solenoid posts. To energize the Starter Solenoid the following must
occur:
5. Remove the starter solenoid mounting fastenerse.
6. Remove the solenoid. • The brake must be applied to provide a ground path
via the Orange wire.
7. Install new solenoid and mounting fasteners. Torque
mounting fasteners to specification. • The key switch must be turned to the “start” position to
provide 12V power via the Green / White wire.
TORQUE
• Once the pull-in coil is energized, the solenoid
Starter Solenoid Mounting Fasteners: provides a current path for 12V power to reach the
7 ft-lbs (10 Nm) starter motor.

8. Install the cables on the solenoid posts. Torque nuts
to specification.
TORQUE
Solenoid Cable Nuts:
35 in-lb (4 Nm)

9. Connect the harness to the solenoid.

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9930583 R01 - 2020-2021 RZR PRO XP / XP 4 Service Manual 12.35
© Copyright Polaris Industries Inc.