Page 295 - Manual Oficina XP 1000 14-16
P. 295

TRANSMISSION


                   22.Install the shift drum into the transmission housing.  25.Install new seals into the transmission case halves.
                      Lift up on the shift shaft rail and move the rail  • The snorkel shaft seal 3#, should be pressed in until it
                      assembly towards the shift drum to allow the shift fork  seats against the housing counter-bore.
                      ends to be installed into the shift drum.





















                   23.Apply a continuous bead of Crankcase 3 Bond
                      Sealant to left-hand transmission mating surface.
                                                                         • The input shaft seal 3$, should be pressed in until it
                                                                           seats flush with the housing.
                                 Crankcase 3 Bond Sealant
                                                                         • The rear output shaft seals 3%, can be installed using a
                                       PN 2871557
                                                                           standard bushing installation tool. Seals should be
                                                                           installed just past the case lead-in chamfer (0.070" or  6
                   24.Install the transmission case cover and retaining    1.8 mm from outer face of bore).
                      bolts. Torque bolts to specification.
                                                                         26.Thoroughly clean the shift shaft housing.
                                                                         27.Install the sector gear (16T) onto the shift drum shaft.
                                                                            Install the shift shaft assembly and sector gear (11T)
                                                                            into the bushing pocket on the left side. Align the
                                                                            timing marks on the gears as shown.





















                                       TORQUE                            28.Install the spacer and then the detent star onto the
                                                                            shift drum shaft. Be sure to install the detent star with
                                 Transmission Case Bolts:                   the raised edge facing outward and skip-tooth
                                     20 ft-lbs (27 Nm)                      aligned.












                   9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual                                      6.27
                   © Copyright Polaris Industries Inc.
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