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MAINTENANCE
CHAPTER 2
MAINTENANCE
2
PERIODIC MAINTENANCE CHART .................................................................... 2.3
PRE-RIDE / DAILY INSPECTION ...................................................................... 2.3
PERIODIC MAINTENANCE OVERVIEW ............................................................... 2.3
BREAK-IN PERIOD.................................................................................... 2.3
MAINTENANCE CHART KEY.......................................................................... 2.3
MAINTENANCE INTERVALS .......................................................................... 2.4
MAINTENANCE QUICK REFERENCE ................................................................. 2.6
GREASE LUBRICATION POINTS...................................................................... 2.8
LUBRICANTS / SERVICE PRODUCTS ................................................................. 2.9
LUBRICATION SPECIFICATIONS ..................................................................... 2.9
ENGINE..................................................................................................2.10
ENGINE OIL LEVEL ..................................................................................2.10
ENGINE OIL AND FILTER CHANGE ..................................................................2.11
ENGINE CRANKCASE BREATHER HOSE INSPECTION .............................................2.12
ENGINE CYLINDER LEAKDOWN TEST ..............................................................2.13
VALVE CLEARANCE INSPECTION ...................................................................2.13
COOLING SYSTEM .....................................................................................2.16
COOLING SYSTEM OVERVIEW......................................................................2.16
COOLANT STRENGTH...............................................................................2.16
COOLANT LEVEL INSPECTION......................................................................2.16
COOLING SYSTEM PRESSURE TEST ...............................................................2.17
COOLING SYSTEM HOSES..........................................................................2.17
RADIATOR INSPECTION / CLEANING ...............................................................2.18
COOLANT DRAIN / FILL..............................................................................2.18
FUEL SYSTEM AND AIR INTAKE ......................................................................2.19
FUEL SYSTEM WARNING............................................................................2.19
FUEL TANK VENT LINE ..............................................................................2.19
FUEL PUMP / FUEL FILTERS ........................................................................2.20
FUEL LINES..........................................................................................2.20
THROTTLE PEDAL INSPECTION ....................................................................2.21
ENGINE INTAKE PRE-FILTER SERVICE .............................................................2.21
AIR FILTER SERVICE ................................................................................2.22
INTAKE DUCT DRAIN INSPECTION..................................................................2.22
PVT / FINAL DRIVE / WHEEL AND TIRE ..............................................................2.23
DRIVE CLUTCH / DRIVEN CLUTCH / BELT SERVICE ................................................2.23
PVT INTAKE PRE-FILTER SERVICE..................................................................2.23
PVT DRYING.........................................................................................2.23
DRIVE SHAFT BOOT INSPECTION ..................................................................2.24
WHEEL AND HUB TORQUE TABLE ..................................................................2.24
WHEEL REMOVAL ...................................................................................2.24
WHEEL INSTALLATION ..............................................................................2.25
TIRE INSPECTION ...................................................................................2.25
9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 2.1
© Copyright Polaris Industries Inc.
