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BRAKE SYSTEM
CHAPTER 9
BRAKE SYSTEM
GENERAL INFORMATION............................................................................... 9.3
TORQUE SPECIFICATIONS........................................................................... 9.3
SPECIAL TOOLS ...................................................................................... 9.3
GENERAL SPECIFICATIONS.......................................................................... 9.4
BRAKE SYSTEM SERVICE NOTES ................................................................... 9.4
BRAKE NOISE TROUBLESHOOTING ................................................................. 9.5
HYDRAULIC BRAKE SYSTEM OPERATION........................................................... 9.5
BRAKE SYSTEM ASSEMBLY VIEW .................................................................... 9.6
BRAKE SYSTEM ASSEMBLY VIEW ................................................................... 9.6
MASTER CYLINDER..................................................................................... 9.7
MASTER CYLINDER REMOVAL....................................................................... 9.7
MASTER CYLINDER INSTALLATION .................................................................. 9.8
BRAKE BLEEDING / FLUID CHANGE ................................................................. 9.8
BRAKE PEDAL LEVER .................................................................................9.10
BRAKE PEDAL REMOVAL ...........................................................................9.10
BRAKE PEDAL INSTALLATION.......................................................................9.10
PARKING BRAKE (INT’L MODEL)......................................................................9.11
PARKING BRAKE ASSEMBLY VIEW .................................................................9.11
PARKING BRAKE INSPECTION ......................................................................9.12
PARKING BRAKE CABLE ADJUSTMENT.............................................................9.12
PARKING BRAKE CALIPER ..........................................................................9.13
PARKING BRAKE DISC ..............................................................................9.16
FRONT BRAKE PADS ..................................................................................9.17
PAD REMOVAL.......................................................................................9.17
PAD INSPECTION....................................................................................9.18
PAD ASSEMBLY / INSTALLATION ....................................................................9.18 9
BRAKE BURNISHING PROCEDURE .................................................................9.19
FRONT CALIPER SERVICE ............................................................................9.20
CALIPER ASSEMBLY VIEW ..........................................................................9.20
CALIPER REMOVAL .................................................................................9.21
CALIPER DISASSEMBLY.............................................................................9.22
CALIPER INSPECTION...............................................................................9.23
CALIPER ASSEMBLY ................................................................................9.23
CALIPER INSTALLATION.............................................................................9.24
FRONT BRAKE DISC ...................................................................................9.25
DISC RUNOUT .......................................................................................9.25
DISC INSPECTION...................................................................................9.25
DISC REPLACEMENT................................................................................9.26
REAR BRAKE PADS ....................................................................................9.27
PAD REMOVAL.......................................................................................9.27
PAD INSPECTION....................................................................................9.28
PAD ASSEMBLY / INSTALLATION ....................................................................9.29
9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual 9.1
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