Page 428 - Manual Oficina XP 1000 14-16

BRAKE SYSTEM

CALIPER DISASSEMBLY 5. Once the pistons are removed, use a pick to carefully
1. Remove both brake pads from the caliper (see remove the square O-rings e from the caliper. O-
Chapter 9 – “FRONT BRAKE PADS - Pad Removal, rings should be replaced during caliper service.
page 9.17”).
2. Remove mount bracket assembly q and dust boots
w.

6. Clean the caliper body, pistons and retaining bracket
r with brake cleaner or alcohol.

3. Thoroughly clean the caliper before disassembly and
prepare a clean work area for disassembly.
4. Use a commercially available caliper piston pliers to
extract the pistons from the caliper.

NOTE
Be sure to clean seal grooves in caliper body.

NOTE
Do not remove the caliper pistons with a standard
pliers. The piston sealing surfaces will become
damaged if a standard pliers is used.

9.22 9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.