Page 424 - Manual Oficina XP 1000 14-16

BRAKE SYSTEM

PAD INSPECTION 3. Install caliper onto front hub and torque mounting
1. Measure the thickness of the pad material. Replace bolts w to specification.
pads if worn beyond the service limit.

TORQUE
Front Caliper Mount Bolt:
Front Brake Pad Thickness:
30 ft-lb (41 Nm)
.297 ± .007" (7.5 ± .178 mm)
Service Limit: 0.180" (4.6 mm)
4. Slowly pump the brake pedal until pressure has been
built up. Maintain at least 1/2" (12.7 mm) of brake
fluid in the reservoir to prevent air from entering the
PAD ASSEMBLY / INSTALLATION brake system.
1. Lubricate mounting bracket pins q with a light film of 5. Install the adjustment set screw and turn clockwise
silicone grease and install rubber dust boots.
until stationary pad contacts disc, then back off 1/2
turn (counterclockwise).

2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction 6. Verify fluid level in reservoir is up to MAX line inside
material facing each other.
reservoir and install reservoir cap.
WARNING Master Cylinder Fluid
If brake pads are contaminated with grease, oil, or Up to MAX line inside reservoir
liquid soaked do not use the pads. Use only new, clean
pads. 7. Install wheel and torque wheel nuts to specification.

TORQUE
Wheel Nuts:
120 ft-lbs (163 Nm)

9.18 9926816 R06 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.