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FINAL DRIVE
CHAPTER 7
FINAL DRIVE
GENERAL INFORMATION............................................................................... 7.2
SPECIAL TOOLS ...................................................................................... 7.2
BEARING CARRIER ..................................................................................... 7.3
FRONT BEARING CARRIER INSPECTION / REMOVAL ............................................... 7.3
FRONT BEARING REPLACEMENT.................................................................... 7.4
FRONT BEARING CARRIER INSTALLATION .......................................................... 7.5
REAR BEARING CARRIER INSPECTION / REMOVAL ................................................. 7.6
REAR BEARING REPLACEMENT ..................................................................... 7.8
REAR BEARING CARRIER INSTALLATION............................................................ 7.9
DRIVE SHAFT ...........................................................................................7.11
FRONT DRIVE SHAFT REMOVAL ....................................................................7.11
FRONT DRIVE SHAFT INSTALLATION ...............................................................7.12
REAR DRIVE SHAFT REMOVAL .....................................................................7.13
REAR DRIVE SHAFT INSTALLATION.................................................................7.14
DRIVE SHAFT / CV JOINT HANDLING TIPS ..........................................................7.16
CV JOINT SERVICE..................................................................................7.16
OUTER CV BOOT REPLACEMENT..............................................................7.16
INNER PLUNGING JOINT / BOOT REPLACEMENT..............................................7.18 7
PROP SHAFT SERVICE ................................................................................7.21
FRONT PROP SHAFT REMOVAL ....................................................................7.21
REAR PROP SHAFT REMOVAL ......................................................................7.22
REAR PROP SHAFT REMOVAL XP 4.................................................................7.23
SUPPORT BEARING REPLACEMENT ...............................................................7.24
U-JOINT DISASSEMBLY .............................................................................7.25
U-JOINT ASSEMBLY .................................................................................7.25
FRONT PROP SHAFT INSTALLATION................................................................7.26
REAR PROP SHAFT INSTALLATION .................................................................7.26
REAR PROP SHAFT INSTALLATION XP 4............................................................7.27
FRONT GEARCASE / CENTRALIZED HILLIARD .....................................................7.28
FRONT GEARCASE ASSEMBLY VIEW...............................................................7.28
ALL WHEEL DRIVE OPERATION .....................................................................7.29
AWD DIAGNOSIS ....................................................................................7.29
FRONT GEARCASE REMOVAL ......................................................................7.31
FRONT GEARCASE DISASSEMBLY / INSPECTION..................................................7.31
FRONT GEARCASE ASSEMBLY .....................................................................7.34
FRONT GEARCASE INSTALLATION .................................................................7.37
FRONT GEARCASE VENT LINE ROUTING...........................................................7.37
WHEEL HUBS ...........................................................................................7.38
FRONT HUB ASSEMBLY VIEW.......................................................................7.38
REAR HUB ASSEMBLY VIEW ........................................................................7.38
BEADLOCK RIMS (IF EQUIPPED)....................................................................7.39
9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 7.1
© Copyright Polaris Industries Inc.
