Page 388 - Manual Oficina Polaris RZR XP 1000 17-18
P. 388

STEERING / SUSPENSION

                SHOCKS / SPRINGS

                SHOCK ASSEMBLY VIEW                                  SHOCK REMOVAL / INSTALLATION
                Front:                                               1. Elevate the vehicle off the ground to relieve the
                                                                         suspension load.
                                                                     2. Support under A-arm or trailing arm.

                                                                     3. Remove the upper and lower fasteners retaining the
                                                                         shock and remove the shock from the vehicle.
                                                                         Discard nuts and replace with new upon installation.

                                                                     4. Reverse the procedure to reinstall the shock. Torque
                                                                         new fasteners to specification.
                                                                                          TORQUE
                                                                                     Shock Mounting Bolts:
                                                                                            Front:
                                                                                       40 ft-lb (54 Nm)

                                                                                            Rear:
                                                                                       70 ft-lbs (95 Nm)
                 q 40 ft-lb (54 Nm)       e 14 ft-lbs (19 Nm)
                 w 70 ft-lbs (95 Nm)
                                                                     SHOCK / SPRING REPLACEMENT
                 Retainer gap should be 180° from spring end
                                                                     1. Remove the shock and note the spring preload
                                                                         distance (see Chapter 2 – Spring Adjustment
                Rear:
                                                                         (WALKER EVANS™)page       ).
                                                                     2. Loosen the jam nut (if applicable) and adjustment
                                                                         ring until the spring is loose. If needed, use a spring
                                                                         compressor to compress the spring far enough to
                                                                         remove the spring retainer.
                                                                     3. Remove the spring and spring retainer from the
                                                                         existing shock and install components onto the new
                                                                         shock.
                                                                     4. Install the spring(s) and spring retainer.

                                                                                          NOTICE
                                                                      The spring retainer gap should be 180° from the end of
                                                                                  the spring upon installation.

                                                                     5. Tighten the spring adjustment ring to set the preload
                                                                         distance noted in Step 1 (see Chapter 2 – Spring
                                                                         Adjustment (WALKER EVANS™)page      ).
                                                                     6. Reinstall the shock onto the vehicle and torque new
                                                                         fasteners to specification.



















                8.22                                                   9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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