Page 434 - Manual Oficina Polaris RZR XP 1000 17-18

BRAKE SYSTEM

CALIPER ASSEMBLY CALIPER INSTALLATION
1. Install new caliper seals q in the caliper body w. Be 1. Install the rear caliper with new mounting bolts.
sure groove is clean and free of residue or brakes Torque mounting bolts q to specification.
may drag upon assembly.

2. Coat piston with clean Polaris DOT 4 Brake Fluid TORQUE
(PN 2872189). Install piston e with a twisting motion Rear Caliper Mount Bolt q:
while pushing inward. Piston should slide in and out 40 ft-lbs (54 Nm)
of bore smoothly with light resistance.
3. Lubricate the mounting bracket pins r with silicone 2. Install brake line banjo bolt w and torque to
grease and install the rubber dust seal boots t. specification.
TORQUE
Banjo Bolts:
15 ft-lbs (20 Nm)

4. Compress the mounting bracket and make sure the
dust seals are fully seated. Install the brake pads.
Clean the disc and pads with brake parts cleaner or
denatured alcohol to remove any dirt, oil or grease.

9.30 9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.