Page 435 - Manual Oficina Polaris RZR XP 1000 17-18

BRAKE SYSTEM

3. Install lower radius rod bolt, washer and new nut. DISC INSPECTION
Torque to specification. 1. Visually inspect disc for scoring, scratches, or
gouges. Replace disc if deep scratches are evident.
2. Use a 0-1″ micrometer and measure disc thickness
at eight different points around the pad contact
surface. Replace disc if worn beyond service limit.

TORQUE
Radius Rod to Bearing Carrier Bolt:
M10: 40 ft-lb (54 Nm)
M12 (outer): 50 ft-lb + 90° (68 Nm + 90°)

4. Install the pad adjustment screw and turn until MEASUREMENT
stationary pad contacts disc, then back off 1/2 turn. Brake Disc Thickness
New: 0.188″ (4.78 mm)
5. Follow bleeding procedure outlined earlier in this
chapter. Service Limit: 0.170″ (4.32 mm)

6. Install wheel and torque wheel nuts to specification. Brake Disc Thickness Variance:
Service Limit: 0.002″ (0.051 mm)
TORQUE
Wheel Nuts: 3. Mount a dial indicator and measure disc runout.
120 ft-lbs (163 Nm) Slowly rotate the disc and read total runout on the
dial indicator. Replace the disc if runout exceeds
specifications.
NOTE
MEASUREMENT
If new pads are installed, refer to Brake Burnishing
Procedurepage 9.26. Brake Disc Runout: 9
Service Limit: .010″ (0.254 mm)

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 9.31
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