Page 440 - Manual Oficina Polaris RZR XP 1000 17-18

BODY / FRAME

GENERAL INFORMATION

SPECIAL TOOLS DECAL REPLACEMENT

PART TOOL DESCRIPTION WARNING
NUMBER
2200421 Gas Shock Recharging Kit The following procedure involves the use of an open
flame. Perform this procedure in a well ventilated area,
Shock Spring Preload Spanner
2878925 away from gasoline or other flammable materials. Be
Wrench (Walker Evans™) sure the area to be flame treated is clean and free of
2876389 Multi-Function Pliers gasoline or flammable residue.
Spanner Wrench - 2.5″ / 3.0″ Inner
PU-51829
Internal Bypass (FOX)
CAUTION
Spanner Wrench - 2.5″ Outer Internal
PU-51830 Do not flame treat components that are installed on the
Bypass (FOX)
vehicle. Remove the component from the vehicle
Spanner Wrench - 3.0″ Outer Internal before flame treating.
PU-51832
Bypass (FOX)
PU-51837 Shock Body Holding Tool (2.5″) (FOX) The body cab components are plastic polyethylene
PU-51838 Shock Body Bolding Tool (3.0″) (FOX) material. Therefore, they must be “flame treated” prior to
installing a decal to ensure good adhesion. The flame
Walker Evans™: See Walker Evans™ Shock Service treating procedure can also be used to reduce or
later in this chapterpage 8.29 eliminate the whitish stress marks that are sometimes left
after a fender or cab is bent, flexed, or damaged.
Bosch Automotive Service Solutions: 1-800-345-2233
or http://polaris.service-solutions.com CAUTION
Do not flame treat painted plastic components. Painted
plastic surfaces should only be wiped clean prior to
decal adhesion.

To flame treat the decal area:
1. Pass the flame of a propane torch back and forth
quickly over the area where the decal is to be applied
until the surface appears slightly glossy. This should
occur after just a few seconds of flame treating. Do
not hold the torch too close to the surface (2-3 inches
from the flame tip is recommended). Keep the torch
moving to prevent damage.
2. Apply the decal on one edge first. Slowly lay down
remainder of the decal while rubbing lightly over the
decal surface to eliminate any air bubbles during the
application.

10.2 9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.