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ELECTRICAL

                ELECTRICAL DIAGNOSTICS

                ELECTRICAL SERVICE NOTES                             STATIC AND DYNAMIC TESTING
                Keep the following notes in mind when diagnosing an  There are many methods for testing a DC circuit. These
                electrical problem.                                  methods fall into one of two categories, either static or
                                                                     dynamic.
                • Refer to wiring diagram for stator and electrical
                  component resistance specifications.               STATIC TESTING
                                                                     The two most common forms of static testing are:
                • When measuring resistance of a component that has a
                  low resistance value (under 10 Ohms), remember to  • Resistance testing (the Ohms setting on your DMM)
                  subtract meter lead resistance from the reading.
                  Connect leads together and record the resistance. The  • Measuring voltage with the circuit open, such as when
                  resistance of the component is equal to tested value  the harness connector is off a sensor you are testing.
                  minus the lead resistance.                           This is commonly referred to as measuring “Available
                                                                       Voltage”.
                • Become familiar with the operation of your meter. Be
                  sure leads are in the proper jack for the test being  These two tests will help you find the majority of electrical
                  performed (i.e. 10A jack for current readings). Refer to  issues. If they do not, we must remember that static
                  the Owner’s Manual included with your meter.
                                                                     circuit testing does not take into account how current
                • Voltage, amperage, and resistance values included in  actually flows in that circuit. That is only accomplished
                  this manual are obtained with a Fluke™ 77 Digital  with dynamic testing.
                  Multimeter (PV-43568). This meter is acceptable for  Before attempting dynamic testing (as it is intrusive on
                  use when diagnosing electrical problems. Readings  sealed connectors and damage could be done if not
                  obtained with other meters may differ.
                                                                     careful), verify the following:
                • Pay attention to the prefix on the meter reading (K, M,  • Static voltage testing advised for that circuit has been
                  etc.) and the position of the decimal point.
                                                                       completed, and is in spec.
                • For resistance readings, isolate component to be   • All associated circuits have under 1 ohm of resistance
                  tested. Disconnect wire harness or power supply.
                                                                       from end to end. Testing Continuity/Resistancepage
                                                                       11.8
                DIGITAL MULTI-METER (DMM) NOTES                      • All associated circuits have no shorts to ground.
                                                                       Testing For A Short To Groundpage 11.8
                Polaris advises to only use a high quality DMM that
                meets the same standards as the Fluke™ 77 (PV-43568)  • All associated circuits have no shorts to voltage.
                for electrical testing.                                Testing For A Short To Voltagepage 11.9
                Unless you are very familiar with Ohm’s Law, and have
                complete information about the circuit you are trying to  DYNAMIC TESTING
                diagnose, test lights are likely to provide results that  There are two types of dynamic testing we will advise to
                would be misleading. This is especially true if any solid  use when diagnosing electrical concerns:
                state component is involved, where you will almost
                certainly not have complete circuit information.     • Current flow testing (Amperage) Testing Current Flow
                                                                       (Amperage)page 11.10. Measuring Amperage is not a
                Polaris also specifically advises against the use of other  common practice, as you will not typically have a spec
                circuit testing devices, including but not limited to:
                                                                       to compare your reading to. Also, many components
                • Short finders                                        on this machine flow over 10 Amps, which will blow the
                                                                       majority of DMM fuses. The exception to this is a
                • Simplified circuit testers                           parasitic draw test. Testing Parasitic Drawpage 11.11
                • Fuse piggy-back devices                            • Measuring voltage drop. Performing this test correctly
                                                                       will give you understanding of how electrical pressure
                Testers beside a DMM will only work in one scenario,   (voltage) varies in a circuit as current is flowing.
                and slight variables can provide you with misleading   Testing Voltage Droppage 11.11
                results. The testing practices described in this chapter
                are more certain and rely only on the DMM and your
                knowledge.









                11.6                                                   9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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