Page 81 - Manual Oficina Polaris RZR XP 1000 17-18

MAINTENANCE

17. Install the spark plug wires. Ensure wires are 4. Push on the tensioner lock e and manually move the
installed on their proper cylinder spark plug and plunger in and out. It should move freely. If it does not
pushed down all the way so they engage onto the move freely, replace the tensioner assembly.
spark plugs.
NOTE
The engine will misfire if the spark plug wires are 2
installed incorrectly. The spark plug wires are marked
with PTO and MAG and should be installed to the
corresponding cylinder.

18. Install outer clutch cover and eight retaining screws.
Torque screws to specification.
TORQUE
Outer Clutch Cover Screws:
50 in-lbs (5 Nm)

19. Connect the negative (-) battery cable to the battery 5. Retract the plunger all the way in and install into the
and install the seat.
cylinder.
20. Start the engine to ensure proper operation.
21. Install the engine access panel.

CAM CHAIN TENSIONER INSPECTION

1. Locate the cam chain tensioner on the MAG side of
the engine near the starter.
2. Remove the plunger bolt q and the spring.

6. Install the two mounting bolts. Torque fasteners to
specification.
TORQUE
Tensioner Mounting Bolts:
7 ft-lb (10 Nm)

7. Install the plunger bolt. Torque fastener to
specification.
3. Remove the two tensioner mounting bolts w.
TORQUE
Plunger Bolt:
15 ft-lb (20 Nm)

9928492 R06 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual 2.35
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