Page 200 - Manual Oficina Polaris Sportsman 570 2014 a 2016
P. 200

ENGINE / COOLING SYSTEM


                6. Remove the balance shaft retainer fasteners e and  BALANCE SHAFT BEARING SERVICE
                   retainer w.
                                                                     1. Remove the balance shaft assembly. See Balance
                7. Remove the balance shaft from the crankcase.
                                                                        Shaft Removal / Inspection, page 3.77.
                                      NOTE                           2. Remove the water pump seal q Refer to Water
                                                                        Pump Service - ACE, page    ).
                  Tapping with a soft-faced hammer on the water pump
                        drive end of the shaft may be required.

                8. Inspect drive gear for broken or damaged teeth.
                9. Inspect bearing surfaces for scoring or signs of wear.
                10. Inspect / replace the balance shaft bearings in the
                   upper crankcase. See: PTO and MAG Side
                   Crankcase Bearing Service, page 3.80.
                                      NOTE
                  Due to extremely close tolerances and minimal wear,
                 counterbalance shaft ball bearings must be inspected
                   visually and by feel. Look for signs of discoloration,
                 scoring or galling. Turn the inner race of each bearing.
                  The bearings should turn smoothly and quietly. The
                    outer race of each bearing should fit tightly in the
                   crankcase bore. The inner race should be firm with  3. Remove the oil seal w from the PTO side of the
                  minimal side to side movement and no detectable up    upper engine case.
                            and down (radial) movement.
                                                                     4. Support the engine case on the MAG side in a
                                                                        suitable shop press. Carefully remove the balance
                                                                        shaft out the mag side of the upper engine case.



                                                                     CRANKCASE SEPARATION

                                                                                           NOTE
                                                                        Before the crankcase can be separated, be sure the
                                                                        entire top end, stator cover assembly and counter-
                                                                       balance shaft assembly are removed from the engine
                                                                                   as outlined in this chapter.


                                                                     1. Support the engine so oil sump cover side is facing
                                                                        upward.
                                                                     2. Remove the lower crankcase fasteners q.

























                3.78                                            9926803 R06 - 2014-2016 Sportsman 325 / ETX / 450 HO / 570 Service Manual
                                                                                                © Copyright Polaris Industries Inc.
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